FixVault

Repair Procedures: Removal

NOTE: Precautions for using the plastic pulley
  • Take care not to give physical impact to the plastic pulley.

    If exposed to the impact of dropping and collision, the pulley should not be used although not damaged.

  • Be careful not to place the pulley to downwards of the floor or table.
    G13306377Courtesy of KIA MOTORS AMERICA, INC.
  • Be careful not to apply the external force and impact on pulley while moving or using.
    G13306378Courtesy of KIA MOTORS AMERICA, INC.
  • Be careful not to apply force to the pulley.
    G13306379Courtesy of KIA MOTORS AMERICA, INC.
  1. If the compressor is marginally operable, run the engine at idle speed, and let the air conditioning work for a few minutes, then shut the engine off.
  2. Disconnect the negative (-) battery terminal.
  3. Recover the refrigerant with a recovery/charging station.
  4. Remove the engine room under cover.

    G 2.0 MPI NU (Refer to Engine Mechanical System - " ENGINE ROOM UNDER COVER  ") 

    1.6 DOHC D-CVVT MPI (Refer to Engine Mechanical System - " ENGINE ROOM UNDER COVER  ") 

  5. Loosen the drive belt.

    G 2.0 MPI NU (Refer to Engine Mechanical System - " DRIVE BELT  ") 

    1.6 DOHC D-CVVT MPI (Refer to Engine Mechanical System - " DRIVE BELT  ") 

  6. Remove the bolts, then disconnect the discharge line (A) from the compressor.

    Tightening torque: 

    21.6 - 32.4 N.m (2.2 - 3.3 kgf.m, 15.9 - 23.9 lb.ft)

    G13306380Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the bolts, then disconnect the suction line (A) from the compressor.

    Tightening torque: 

    21.6 - 32.4 N.m (2.2 - 3.3 kgf.m, 15.9 - 23.9 lb.ft)

    G13306381Courtesy of KIA MOTORS AMERICA, INC.
  8. Disconnect the compressor switch connector (A).
    G13306382Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the compressor (A) by loosening the mounting bolts.

    Tightening torque: 

    19.6 ~ 33.3 N.m (2.0 ~ 3.4 kgf.m, 14.5 ~ 24.6 lb.ft)

    G13306383Courtesy of KIA MOTORS AMERICA, INC.