FixVault

Repair Procedures: Replacement

  1. Recover the refrigerant with a recovery/recycling/charging station.
  2. Disconnect the negative (-) battery terminal.
  3. Remove the hood latch assembly.

    (Refer to Body - "HOOD LATCH ")

  4. Remove the front bumper assembly.

    (Refer to Body - "FRONT BUMPER ASSEMBLY ")

  5. Remove the air duct extension (A).

    Tightening torque: 

    3.9 - 5.9 N.m (0.4 - 0.6 kgf.m, 2.9 - 4.3 lb.ft)

    G13306398Courtesy of KIA MOTORS AMERICA, INC.
  6. After loosening the mounting bolts and clips, remove the side air guard (A).

    Tightening torque: 

    3.9 - 5.9 N.m (0.4 - 0.6 kgf.m, 2.9 - 4.3 lb.ft)

    [LH] 

    G13306399Courtesy of KIA MOTORS AMERICA, INC.

    [RH] 

    G13306400Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the 2 nuts, and then disconnect the discharge line (A) and liquid line (B) from the condenser.

    Tightening torque: 

    8.8 - 13.7 N.m (0.9 - 1.4 kgf.m, 6.5 - 10.1 lb.ft)

    G13306401Courtesy of KIA MOTORS AMERICA, INC.
  8. Loosen the mounting bolts and remove the radiator upper mounting bracket (A).

    Tightening torque: 

    7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb.ft)

    [LH] 

    G13306402Courtesy of KIA MOTORS AMERICA, INC.

    [RH] 

    G13306403Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the condenser (A) in the direction of the arrow after pushing the locking pins.
    G13306404Courtesy of KIA MOTORS AMERICA, INC.
  10. To install, reverse the removal procedure.
    NOTE:
    • If you're installing a new condenser, add refrigerant oil.
    • Replace the O-rings with new ones at each fitting, and apply a thin coat of refrigerant oil before installing them. Be sure to use the right O-rings for R-1234yf to avoid leakage.
    • Be careful not to damage the radiator and condenser fins when installing the condenser.
    • Charge the system, and test its performance.