FixVault

Repair Procedures: Removal

  1. Remove the wheel and tire.

    Tightening torque: 

    107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.0 lb.ft)

    G13349293Courtesy of KIA MOTORS AMERICA, INC.
    CAUTION: Be careful not to damage the wheel nuts when removing the wheel and tire.
  2. By hammering on a chisel, unlock the driveshaft lock hub nut caulking.
    G13349294Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: If there is screw thread (A) on the end of the nut, unlock the caulking by using a chisel and then loosen the nut to prevent damaging driveshaft screw thread.
    G13349295Courtesy of KIA MOTORS AMERICA, INC.
  3. Remove the caulking nut (A) from the front axle.

    Tightening torque: 

    274.6 - 294.2 N.m (28.0 - 30.0 kgf.m, 202.5 - 217.0 lb.ft)

    G13349296Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    • The driveshaft lock nut must be replaced with new one. When replacing the drive lock hub nut, use only the nut with screw thread (A) on the end
      G13349297Courtesy of KIA MOTORS AMERICA, INC.
      G13349298Courtesy of KIA MOTORS AMERICA, INC.
    • Tighten the driveshaft lock hub nut to the specified tightening torque, and caulk by using a chisel and hammer.
    • If there are two key seats, perform on all two seats.

      Caulking depth (A)  : 1.5 mm (0.0591 in)

    G13349299Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the front caliper.

    (Refer to Brake System - "FRONT DISC BRAKE ")

  5. Remove the wheel speed sensor bolt (A).

    Tightening torque: 

    7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb.ft)

    G13349300Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the tie rod end pin (A) and nub (B).

    Tightening torque: 

    78.4 - 98.0 N.m (8.0 - 10.0 kgf.m, 57.8 - 72.3 lb.ft)

    G13349301Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the knuckle by using the SST (09568-34000).
    G13349302Courtesy of KIA MOTORS AMERICA, INC.
  8. Disconnect the lower arm from the knuckle by using the SST (09568-1S100).
    1. Remove the lower arm pin (A) and nut (B).

      Tightening torque: 

      78.5 - 98.1 N.m (8.0 - 10.0 kgf.m, 57.9 - 72.3 lb.ft)

      G13349303Courtesy of KIA MOTORS AMERICA, INC.
    2. Disconnect the lower arm from the knuckle by using the SST (09568-1S100).
    G13349304Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    • When using SST, be sure not to damage the dust cover of lower arm ball joint.
    • Keep SST tied to the car because there is a risk of injury by dropping the SST during removing the lower arm ball joint.
    • The peripheral parts may be damaged when removing the lower arm ball joint with a general tool such as lever, so be sure to use SST.
  9. Loosen the strut bolt and then remove the front axle.

    Tightening torque: 

    156.9 - 176.5 N.m (16.0 - 18.0 kgf.m, 115.7 - 130.2 Ib.ft)

    G13349305Courtesy of KIA MOTORS AMERICA, INC.