FixVault

Service Data

Description Specifications Limit
General 
Type In-line, DOHC  
Number of cylinders 4  
Bore 75.60 mm (2.9764 in)  
Stroke 89.00 mm (3.5039 in)  
Total displacement 1.598 cc (97.51 cu.in)  
Compression ratio 11.2 ± 0.2: 1  
Firing order 1-3-4-2  
Valve timing 
Intake valve Opens BTDC 42° ~ ATDC 38°  
Closes ABDC 7° - ABDC 87°  
Exhaust valve Opens BBDC 43° - ABDC 2°  
Closes ATDC 0° - ATDC 45°  
Cylinder head 
Flatness of gasket surface Less than 0.05 mm (0.0020 in) for total area Less than 0.02 mm (0.0008 in) for a section of 100 mm (3.9370 in) X 100 mm (3.9370 in)  
Camshaft 
Cam height Intake 38.13 mm (1.5011 in)  
Exhaust 37.44 mm (1.4740 in)  
Journal outer diameter No. 1 36.446 - 36.462 mm (1.4348 - 1.4355 in)  
No. 2, 3, 4, 5 22.956 - 22.972 mm (0.9037 - 0.9044 in)  
Camshaft cap oil clearance No. 1 0.045 - 0.076 mm (0.0017 - 0.0029 in)  
No. 2, 3, 4, 5 0.035 - 0.066 mm (0.0013 - 0.0025 in)  
End play 0.10 - 0.19 mm (0.0039 - 0.0075 in)  
Valve 
Valve length Intake 112.84 mm (4.4425 in)  
Exhaust 122.83 mm (4.8358 in)  
Stem outer diameter Intake 5.465 - 5.480 mm (0.2152 - 0.2157 in)  
Exhaust 5.458 - 5.470 mm (0.2149 - 0.2154 in)  
Face angle 45.25° - 45.75°  
Thickness of valve head (margin) Intake 0.70 mm (0.0276 in)  
Exhaust 0.91 mm (0.0358 in)  
Valve stem to valve guide clearance Intake 0.025 - 0.052 mm (0.0010 - 0.0020 in)  
Exhaust 0.035 - 0.059 mm (0.0014 - 0.0023 in)  
Valve guide 
Length Intake 40.3 - 40.7 mm (1.5866 - 1.6024 in)  
Exhaust 40.3 - 40.7 mm (1.5866 - 1.6024 in)  
Valve spring 
Free length 50.0 mm (1.9685 in)  
Out of squareness Less than 1.5°  
Cylinder block 
Cylinder bore 75.60 - 75.63 mm (2.9764 - 2.9776 in)  
Flatness of gasket surface Less than 0.05 mm (0.0020 in)/Less than 0.02 mm (0.0008 in) 100 mm (3.9370 in) 100 mm (3.9370 in)  
Piston 
Piston outer diameter 75.555 - 75.585 mm (2.9746 - 2.9758 in)  
Piston to cylinder clearance 0.035 - 0.055 mm (0.0014 - 0.0022 in)  
Ring groove width No. 1 ring groove 1.23 - 1.25 mm (0.0484 - 0.0492 in)  
No. 2 ring groove 1.03 - 1.05 mm (0.0406 - 0.0413 in)  
Oil ring groove 2.01 - 2.025 mm (0.0791 - 0.0797 in)  
Piston ring 
Side clearance No. 1 ring 0.04 - 0.08 mm (0.0015- 0.0031 in)  
No. 2 ring 0.04 - 0.08 mm (0.0015- 0.0031 in)  
Oil ring 0.05 - 0.105 mm (0.0020 - 0.0041 in)  
End gap No. 1 ring 0.14 - 0.19 mm (0.0055 - 0.0075 in)  
No. 2 ring 0.30 - 0.40 mm (0.0118 - 0.0157 in)  
Oil ring 0.10 - 0.40 mm (0.0039 - 0.0157 in)  
Piston pin 
Piston pin outer diameter 18.997 - 19.000 mm (0.7479 - 0.7480 in)  
Piston pin hole inner diameter 19.004 - 19.009 mm (0.7482 - 0.7484 in)  
Piston pin hole clearance 0.004 - 0.012 mm (0.0002 - 0.0005 in)  
Connecting rod small end hole inner diameter 19.005 - 19.011 mm (0.7482 - 0.7485 in)  
Connecting rod small end hole clearance 0.005 - 0.014 mm (0.0002 - 0.0006 in)  
Connecting rod 
Connecting rod big end inner diameter 45.000 - 45.018 mm (1.7717 - 1.7724 in)  
Connecting rod bearing oil clearance 0.037 - 0.055 mm (0.0015 - 0.0022 in)  
Side clearance 0.10 - 0.25 mm (0.0039 - 0.0098 in)  
Crankshaft 
Main bearing oil clearance No. 1, 2, 3, 4, 5 0.036 - 0.054 mm (0.0014 - 0.0021 in)  
End play 0.100 - 0.280 mm (0.0039 - 0.0110 in)  
Cooling system 
Coolant quantity IVT: Approx. 6.6 L (1.74 U.S.gal., 6.97 U.S.qt., 5.80 Imp.qt.))  
Radiator cap Main valve opening pressure 93.16- 122.58 kPa (0.95 - 1.25 kgf/cm2 , 13.51 - 17.78 psi)  
Vacuum valve opening pressure MAX. 6.86 kPa(0.07 kgf/cm2 , 1.00 psi)