FixVault

Repair Procedures: Disassembly

WARNING: This page is about a different variant/trim than selected.
  1. Disconnect the M-terminal (A) on the starter solenoid assembly.
    G13427972Courtesy of KIA MOTORS AMERICA, INC.
  2. After loosening the screws (A), detach the starter solenoid assembly (B).
    G13427973Courtesy of KIA MOTORS AMERICA, INC.
  3. Loosen the through bolts (A).
    G13427974Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the brush holder assembly (A), rear bracket assembly (B) after loosening the mounting screws.
  5. Remove the armature assembly (C) and york assembly (D).
    G13427975Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the shield (A).
    G13427976Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the lever packing (A) and the planet gear (B).
    G13427977Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the clutch set assembly (A) and lever (B).
    G13427978Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Beware of the direction of the lever (A).
    G13427979Courtesy of KIA MOTORS AMERICA, INC.
  9. Press the stopper (A) using a socket (B).
    G13427980Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the stop ring (A) using the stop ring pliers (B).
    G13427981Courtesy of KIA MOTORS AMERICA, INC.
  11. Remove the stopper (A), overrunning clutch (B), internal gear (C) and planet shaft (D).
    G13427982Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Using a suitable pulling tool (A), pull the overrunning clutch stop ring (B) over the stopper (C).
    G13427983Courtesy of KIA MOTORS AMERICA, INC.