Repair Procedures: Replacement
WARNING:
- Be sure to read and follow the "GENERAL SAFETY INFORMATION & CAUTION " before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries.
- Be sure to shut off the high voltage circuit according to the "High Voltage Shut-off Procedures" before doing any work related with the high voltage system to avoid serious electrical injuries.
- Shut off the high voltage circuit.
(Refer to Automatic Transaxle System - "HIGH VOLTAGE SHUT-OFF PROCEDURE ")
- Remove the under cover.
(Refer to Engine Mechanical System - "ENGINE ROOM UNDER COVER ")
- Drain the coolant of hybrid motor cooling system.
(Refer to Hybrid Motor System - "COOLANT ")
- Remove the ATF drain plug (A), allow the fluid to drain out and then reinstall the drain plug.
Tightening torque:
33.3 - 43.1 N.m (3.4 - 4.4 kgf.m, 24.6 - 31.8 lb.ft)
NOTE: The existing ATF drain plug gasket must be replaced with a new one (do not reuse). - Remove the hybrid power control unit (HPCU) assembly and tray.
(Refer to Hybrid Control System - HYBRID POWER CONTROL UNIT (HPCU) ")
- Add 5 liters of Kia genuine ATF SP4M-1 through the ATF filler hole after removing the eyebolt (A).
- Perform the ATF level check procedure.
(Refer to Fluid - "INSPECTION ")
- Install the eyebolt (A).
Tightening torque:
4.9 - 5.9 N.m (0.5 - 0.6 kgf.m, 3.6 - 4.3 lb.ft)
- Install the hybrid power control unit (HPCU) assembly and tray.
(Refer to Hybrid Control System - HYBRID POWER CONTROL UNIT (HPCU) ")