FixVault

Repair Procedures: Replacement

WARNING:
  • Be sure to read and follow the "GENERAL SAFETY INFORMATION & CAUTION " before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries.
  • Be sure to shut off the high voltage circuit according to the "High Voltage Shut-off Procedures" before doing any work related with the high voltage system to avoid serious electrical injuries.
  1. Shut off the high voltage circuit.

    (Refer to Automatic Transaxle System - "HIGH VOLTAGE SHUT-OFF PROCEDURE ")

  2. Remove the under cover.

    (Refer to Engine Mechanical System - "ENGINE ROOM UNDER COVER ")

  3. Drain the coolant of hybrid motor cooling system.

    (Refer to Hybrid Motor System - "COOLANT ")

  4. Remove the ATF drain plug (A), allow the fluid to drain out and then reinstall the drain plug.

    Tightening torque: 

    33.3 - 43.1 N.m (3.4 - 4.4 kgf.m, 24.6 - 31.8 lb.ft)

    G14957346Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: The existing ATF drain plug gasket must be replaced with a new one (do not reuse).
  5. Remove the hybrid power control unit (HPCU) assembly and tray.

    (Refer to Hybrid Control System - HYBRID POWER CONTROL UNIT (HPCU) ")

  6. Add 5 liters of Kia genuine ATF SP4M-1 through the ATF filler hole after removing the eyebolt (A).
    G14957347Courtesy of KIA MOTORS AMERICA, INC.
  7. Perform the ATF level check procedure.

    (Refer to Fluid - "INSPECTION ")

  8. Install the eyebolt (A).

    Tightening torque: 

    4.9 - 5.9 N.m (0.5 - 0.6 kgf.m, 3.6 - 4.3 lb.ft)

    G14957348Courtesy of KIA MOTORS AMERICA, INC.
  9. Install the hybrid power control unit (HPCU) assembly and tray.

    (Refer to Hybrid Control System - HYBRID POWER CONTROL UNIT (HPCU) ")