FixVault

Repair Procedures: Installation

WARNING: This page is about a different variant/trim than selected.
  1. Install the crankshaft sprocket (A)
    G14937248Courtesy of KIA MOTORS AMERICA, INC.
  2. Make sure that the crankshaft key is aligned with the mounting surface of the lower crankcase. Make sure that the TDC mark on the front of the intake/exhaust CVVT sprocket matches.
    G14937249Courtesy of KIA MOTORS AMERICA, INC.
    G14937250Courtesy of KIA MOTORS AMERICA, INC.
  3. Install the oil pump chain.

    (Refer to Lubrication System - "OIL PUMP ")

  4. Install the timing chain guide (A).

    Tightening torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

    G14937251Courtesy of KIA MOTORS AMERICA, INC.
  5. Install the timing chain (A).

    Crankshaft sprocket → Timing chain guide → Intake CVVT sprocket → Exhaust CVVT sprocket.

    G14937252Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: When fitting a timing chain, fit the timing mark (A) of each sprocket to match the timing mark (B) of the timing chain.

    [Intake and exhaust CVVT] 

    G14937253Courtesy of KIA MOTORS AMERICA, INC.

    [Crankshaft] 

    G14937254Courtesy of KIA MOTORS AMERICA, INC.
  6. Install the timing chain cam to cam guide (A).

    Tightening torque: 

    9.8 - 11.7 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.6 lb.ft)

    G14937255Courtesy of KIA MOTORS AMERICA, INC.
  7. Install the timing chain tensioner arm (A).

    Tightening torque: 

    9.8 - 11.7 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.6 lb.ft)

    G14937256Courtesy of KIA MOTORS AMERICA, INC.
  8. Install the timing chain tensioner (A).

    Tightening torque: 

    9.8 - 11.7 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.6 lb.ft)

    G14937257Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Install the timing chain tensioner and remove the stopper pin (A).
    G14937258Courtesy of KIA MOTORS AMERICA, INC.
  9. Rotate the crankshaft 2 revolutions in clockwise direction. Ensure that the TDC mark on the front of the intake/exhaust CVVT sprockets match.
    G14937259Courtesy of KIA MOTORS AMERICA, INC.
  10. Install the timing chain cover.

    (Refer to Timing System - "TIMING CHAIN COVER ")