FixVault

Shift Cable: Installation: Installation

WARNING:
  • When working on the high voltage system, the work should be performed by technicians who have completed the relevant training. A lack of understanding of the high voltage system can lead to serious accidents due to electric shock or short circuit.
  • When working on the high voltage system or related components, be sure to observe and be aware of the "HIGH VOLTAGE SYSTEM GENERAL SAFETY INFORMATION AND CAUTION ". If not, it may cause serious accidents due to electric shock or short circuit.
  • When working on high voltage system, make sure to check the Personal Protective Equipment (PPE) and high voltage shut-off procedure.
  1. Insert N range fixing pin (A) after checking shift lever and the manual control lever are in the N range before installation.
    G15767622Courtesy of KIA MOTORS AMERICA, INC.
  2. Install the shift cable retainer (A).

    Tightening torque: 

    11.8 - 14.7 N.m (1.2 - 1.5 kgf.m, 8.7 - 10.8 lb.ft)

    G15767623Courtesy of KIA MOTORS AMERICA, INC.
  3. Install the shift cable (A) to the shift lever.
    G15767624Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Install the shift cable after checking the direction of tab (A) to prevent incorrect assembly.
    G15767625Courtesy of KIA MOTORS AMERICA, INC.
  4. Insert the snap pin (A).
    G15767626Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Mind the installation direction of snap pin and install the snap pin with the hook facing upward.
    G15767627Courtesy of KIA MOTORS AMERICA, INC.
  5. Install the shift cable (A) to the bracket (B).
    G15767628Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Replace the shift cable bracket clip (A) with a new one.
    G15767629Courtesy of KIA MOTORS AMERICA, INC.
  6. Align the hole in the manual control lever with the N position hole of the position sensor and then insert the SST (09480 - A3800).
    G15767630Courtesy of KIA MOTORS AMERICA, INC.
  7. Tighten the nut (A) to the specified torque after removing free play by pushing the shift cable in the direction of the arrow.

    Tightening torque: 

    9.8 - 13.7 N.m (1.0 - 1.4 kgf.m, 7.2 - 10.1 lb.ft)

    G15767631Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the SST (09480 - A3800).
    G15767632Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the N range fixing pin (A).
    G15767633Courtesy of KIA MOTORS AMERICA, INC.
  10. Install the air duct (A).
    G15767634Courtesy of KIA MOTORS AMERICA, INC.
  11. Install the crash pad and heater blower unit assembly.

    (Refer to Heating, Ventilation And Air Conditioning - "HEATER UNIT ")

  12. Install the floor console assembly.

    (Refer to Body - "FLOOR CONSOLE ASSEMBLY ")

  13. Install the hybrid power control unit (HPCU) assembly and tray.

    (Refer to Hybrid Control System - "HYBRID POWER CONTROL UNIT (HPCU) ")

  14. Connect the high voltage circuit.
    1. Install the HPCU inverter power cable (A).

      Tightening torque: 

      9.8 - 10.8 N.m (1.0 - 1.1 kgf.m, 7.2 - 8.0 lb.ft)

      G15767635Courtesy of KIA MOTORS AMERICA, INC.
    2. Connect the high voltage service interlock connector (A).
    G15767636Courtesy of KIA MOTORS AMERICA, INC.
  15. Connect the low voltage (12 V) lithium battery positive (+) connector (A).
    G15767637Courtesy of KIA MOTORS AMERICA, INC.
  16. Refill the hybrid cooling system with coolant and then perform the air bleeding using the KDS.

    (Refer to Hybrid Motor Cooling System - "COOLANT ")