FixVault

Removal & Installation: Removal

  1. Release the residual pressure in fuel line.

    (Refer to Fuel Delivery System - "RELEASE RESIDUAL PRESSURE IN FUEL LINE ")

  2. Disconnect the battery negative (-) terminal.
  3. Fold the rear seat back assembly (A) in the direction of the arrow.
    G15693508Courtesy of KIA MOTORS AMERICA, INC.
  4. Move the rear seat assembly (A) forward as far as possible in the direction of the arrow.
    G15693509Courtesy of KIA MOTORS AMERICA, INC.
  5. Cut the cover along the line (A).
    G15693510Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the fuel pump service cover (A) after removing the screws.
    G15693511Courtesy of KIA MOTORS AMERICA, INC.
  7. Separate and disconnect the connectors.
    1. Fuel Tank Pressure Sensor (FTPS) connector
    2. Fuel Pressure Sensor (FPS) connector
    3. Fuel feed tube quick-connector
    4. Fuel Pump Control Module (FPCM) connector
      G15693512Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the center muffler assembly.

    (Refer to Engine Mechanical System - "MUFFLER ")

  9. Remove the propeller shaft assembly.[4WD]

    (Refer to Drivershaft and axle - "PROPELLER SHAFT ASSEMBLY ")

  10. Separate the fuel filler hose (A).

    Tightening Torque: 

    3.9 - 4.9 N.m (0.4 - 0.5 kgf.m, 2.9 - 3.6 lb.ft, 34.7 - 43.4 lb.in)

    G15693513Courtesy of KIA MOTORS AMERICA, INC.
  11. Separate the ventilation tube quick-connector (A).
    G15693514Courtesy of KIA MOTORS AMERICA, INC.
  12. Remove the side under cover (A).

    Tightening Torque: 

    7.8 - 9.8 N.m (0.8 - 1.0 kgf.m, 5.8 - 7.2 lb.ft)

    G15693515Courtesy of KIA MOTORS AMERICA, INC.
  13. Separate the ventilation hose (A) and vapor hose (B).
    G15693516Courtesy of KIA MOTORS AMERICA, INC.
  14. Remove the fuel tank protector (A).

    Tightening Torque: 

    7.8 - 9.8 N.m (0.8 - 1.0 kgf.m, 5.8 - 7.2 lb.ft)

    G15693517Courtesy of KIA MOTORS AMERICA, INC.
  15. Support the fuel tank on a jack (A).
  16. Remove the fuel tank (C) after removing the fuel tank band (B) and bolts.

    Tightening Torque: 

    39.2 - 53.9 N.m (4.0 - 5.5 kgf.m, 28.9 - 39.8 lb.ft)

G15693518Courtesy of KIA MOTORS AMERICA, INC.
G15693519Courtesy of KIA MOTORS AMERICA, INC.