FixVault

Timing Chain Cover: Installation

NOTE: When installing the timing chain cover, install the timing chain cover first before installing the Variable Force Solenoid (VFS).
  1. Install the timing chain cover.
    1. Before assembling the timing chain cover, remove all hardened sealant from the surface to be mounted.
    2. Assemble within 5 minutes after applying liquid gasket sealant MS721-40 AA or AAO to the surface between the cylinder head and the cylinder block.

      Bead width:  4.000 mm (0.1575 in.)

      G14796922Courtesy of KIA MOTORS AMERICA, INC.
    3. Apply MS721-40AA or AAO liquid sealant on timing chain cover. Then, assemble the part within 5 minutes of applying sealant.

      Sealant should be applied in a continuous bead in each of the areas indicated below.

      Bead width:  3.500 - 4.500 mm (0.1378 - 0.1772 in.)

      G14796923Courtesy of KIA MOTORS AMERICA, INC.
    4. Install the gaskets (A) to the timing chain cover.
      G14796924Courtesy of KIA MOTORS AMERICA, INC.
      NOTE:
      • When installing the timing chain cover, be careful not to get the applied sealant on other parts.
      • Always use a new gasket.
    5. Install the timing chain cover based on the dowel pin of the cylinder block and the hole in the timing chain cover.

      Tightening torque: 

      bolts (A): 18.6 - 21.6 N.m (1.9 - 2.2 kgf.m, 13.8 - 15.9 lb.ft)

      bolts (B): 9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

      G14796925Courtesy of KIA MOTORS AMERICA, INC.
    6. Be careful not to run the engine or apply pressure inside the timing chain cover within 30 minutes after assembly. Engine oil leakage may occur.
  2. Install the RH and LH Variable Force Solenoid (VFS) (A).

    Tightening torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

    [RH] 

    G14796926Courtesy of KIA MOTORS AMERICA, INC.

    [LH] 

    G14796927Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    • If Variable Force Solenoid (VFS) valve is dropped, do not reuse it.
    • When installing Variable Force Solenoid (VFS), observe the precautions below.
    1. After replacing the Variable Force Solenoid (VFS) O-ring (A) with a new one, apply engine oil to the new O-ring (A).
      G14796928Courtesy of KIA MOTORS AMERICA, INC.
    2. After attaching Variable Force Solenoid (VFS) to the end of the timing chain cover mounting surface, temporarily fasten the bolt.
    3. Tighten the Variable Force Solenoid (VFS) with the specified torque.
  3. Install in the reverse order of removal.
  4. Fill the engine coolant.

    (Refer to Cooling System - "COOLANT ")

    NOTE: Be sure to add coolant according to the ITM coolant refill method.
  5. Fill the engine oil

    (Refer to Lubrication System - "ENGINE OIL ")

  6. Start engine and check for any leaks.