FixVault

Spark Plug: Troubleshooting

  1. Check the DTC code using the KDS (Refer to DTC INDEX (EXCEPT HEV) ).
    G16515752Courtesy of KIA MOTORS AMERICA, INC.
  2. Check the connection status of the ignition coil connector (A).
    G16515753Courtesy of KIA MOTORS AMERICA, INC.
  3. Check the installation condition of the ignition coil (A).
    G16515754Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the spark plug.

    (Refer to Spark Plug - "REMOVAL ")

  5. Visual inspection of the spark plugs.

    Spark plugs point gap:  1.0 - 1.1 mm (0.0394 - 0.0433 in.)

    Symptom Suspected Area Correction
    G16515755Courtesy of KIA MOTORS AMERICA, INC.

    Melting Electrode
    Abnormal Combustion, Over Heat Replace the Spark Plugs
    G16515756Courtesy of KIA MOTORS AMERICA, INC.

    Carbon and Foreign Matter
    G16515757Courtesy of KIA MOTORS AMERICA, INC.
    Abnormal Combustion, External Shock
    G16515758Courtesy of KIA MOTORS AMERICA, INC.

    Vertical Crack
    External Shock
    G16515759Courtesy of KIA MOTORS AMERICA, INC.

    Over Heat
    Abnormal Combustion
    Symptom Suspected Area Correction
    G16515760Courtesy of KIA MOTORS AMERICA, INC.

    Poor Gap
    Careless Replace the Spark Plugs
    G16515761Courtesy of KIA MOTORS AMERICA, INC.

    Flash Over
    Excessive Electrode Wear Replace Spark Plugs, Ignition Coil
    G16515762Courtesy of KIA MOTORS AMERICA, INC.

    Stain
    Remaining Oil Mist Reassemble the Spark Plugs
  6. Check the resistance between the spark plugs terminal (A) and probe (B) by using a multi-tester or a resistance meter.

    Specification:  2 - 20 kΩ

    G16515763Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    • Avoid the contact resistance between probe and spark plugs. (when it occur, measured value is not stabilized.)
    • Be careful not to damage center electrode (A) while measuring resistance.
      G16515764Courtesy of KIA MOTORS AMERICA, INC.
  7. Test for changing position of each ignition coil.
    1. Remove the spark plug (A) and ignition coil (B) fitted to the misfired cylinder and exchange them with the one of other cylinders.

      (Refer to Spark Plug - "REMOVAL ")

      G16515765Courtesy of KIA MOTORS AMERICA, INC.
    2. Replace the spark plugs, if misfire moves along the spark plugs.