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17.45.40 Cooler - EGR - Td4: Refit

  1. Position EGR cooler, connect coolant hoses and fit clips.
  2. Position EGR cooler to mounting, fit bolts and tighten to 25 Nm (18 lbf.ft).
  3. Position pipe support bracket to engine lifting bracket, fit and tighten bolts to 25 Nm (18 lbf.ft).
  4. Fit vacuum hose and tighten clip.
  5. Fit bolt securing turbocharger pipe to coolant rail and tighten to 25 Nm (18 lbf.ft).
  6. Fit underbelly panel.

  7. Fit bolt securing turbocharger outlet pipe to support bracket and tighten to 10 Nm (7.5 lbf.ft).
  8. Fit bolt securing fuel rails to support bracket and tighten to 10 Nm (7.5 lbf.ft).
  9. Align EGR pipe to cooler fit clamp, but do not fully tighten until camshaft cover is refitted.
  10. Fit EGR pipe clamp and tighten screw.
  11. Fit camshaft cover.

  12. Connect battery earth lead.
  13. Top up cooling system.

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