Transfer Case: Specifications

SEALERS AND LUBRICANTS

Item

Specification

⁽¹⁾ Recommended oil

Shell TF 0753

Capacity - Wet and dry fill

1.5 litres, (2.6 pints) (1.5 US quarts)

Input shaft splines grease

Weicon TL7391

Sealant

STC 50550 or Loctite 5900

⁽¹⁾	Do not use any lubricant other than that specified

GENERAL SPECIFICATION

Item	Specification
Make	Magna Steyr
Model	DD295
Type	Two speed, permanent four wheel drive transfer box having synchronized shift on the move facility with an actively controlled wet clutch and 50/50 torque split across the center differential
Clutch type	Wet, multi-plate
Maximum torque capacity	2500 Nm (1842.5 lb.ft)
Ratios:
High Low	1:1 2.93:1
Maximum shift speeds, Manual Gearbox:
High to low ratio Low to high ratio	0 kph (0 mph) 60 kph (37.2 mph)
Maximum shift speeds, Automatic Transmission:
High to low ratio Low to high ratio	0 kph (0 mph) 60 kph (37.2 mph)

TORQUE SPECIFICATIONS

Description

Nm

lb-ft

Transfer case fluid drain plug

22

16

Transfer case fluid level/filler plug

22

16

Fuel tank heat shield nuts/bolts

10

7

⁽¹⁾ Rear drive shaft M12 Torx screws

150

111

Rear drive shaft M10 Torx screws

73

54

⁽¹⁾ Front driveshaft Torx screws

Stage 1

45

33

Stage 2

Further 90°

Further 90°

Drive shaft center bearing bolts

30

22

Transmission support insulator

60

44

Wiring harness securing bolts

10

7

Fuel line support bracket bolts

10

7

Transfer case retaining bolts

45

33

Earth cable bolt (2010 Model Year onwards)

15

11

⁽¹⁾	New 'Patchlock' Torx bolts must be fitted.