FixVault

Transfer Case: Specifications

WARNING: This page is about a different car, the 2009 Land Rover Range Rover, 2008 Land Rover Range Rover, and 2007 Land Rover Range Rover. However, it is still accessible from the selected car via links, so may be relevant.
SEALERS AND LUBRICANTS

Item Specification
* Recommended oil Shell TF 0753
Capacity - Wet and dry fill 1.5 litres, (2.6 pints) (1.5 US quarts)
Input shaft splines grease Weicon TL7391
CAUTION: * Do not use any lubricant other than that specified
Item Specification
Make Magna Steyr
Model DD295
Type Two speed, permanent four wheel drive transfer box having synchronized shift on the move facility with an actively controlled wet clutch and 50/50 torque split across the center differential
Clutch type Wet, multi-plate
Maximum torque capacity 2500 Nm (1842.5 lb-ft)
Ratios:  
High 1:1
Low 2.93:1
Maximum shift speeds:  
High to low ratio 40 kph (24.8 mph)
Low to high ratio 60 kph (37.2 mph)
TORQUE SPECIFICATIONS

Description Nm lb-ft
Transfer case fluid drain plug 22 16
Transfer case fluid filler/level plug 22 16
Transmission support insulator to transfer case bolts 60 44
Transfer case to transmission bolts 45 33
* Front driveshaft to transfer case output flange:     
Stage 1 45 33
Stage 2 Further 90° Further 90°

* New 'patched' Torx bolts must be installed