FixVault

Section 121 (Charging): Generator: Installation

WARNING: This page is about a different car, the 2002 Lexus GS 430. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install generator.
    1. Install the generator and stay with the nut and bolt.
      1. Torque  : 39 N.m (400 kgf.cm, 29 ft.lbf)
    2. Install the clamp (for generator wire) to the cord clip on alternator.
      Fig 1: Installing Generator & Stay
      G01132923Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install these parts:
      1. Install the ground cable.
      2. Install the wire (for generator wire) to clamp on cord clip.
      3. Install the wire (for generator connector) to clamp on cord clip.
        • Install the clamp to the wire with a vinyl tape.
        • Install the clamp to the cord clip.
      4. Install the Power Steering (PS) oil hose to No. 1 oil pan.
      5. Fig 2: Locating Parts For Installation
        G01132924Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install PS pump pulley.

      Using SST, install the PS pump pulley with the nut.

      1. SST 09960-10010 (09962-01000, 09963-01000)
      2. Torque  : 43 N.m (440 kgf.cm, 32 ft.lbf)

      Fig 3: Installing PS Pump Pulley
      G01132925Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. Install drive belt.

    Install the drive belt by turning the drive belt tensioner counterclockwise.

    Fig 4: Installing Drive Belt
    G01132926Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE:

    The tensioner pulley bolt has a left-hand thread.

  3. Perform on-vehicle inspection. See ON-VEHICLE INSPECTION .
  4. Install air cleaner inlet.
  5. Install engine under cover.