Front Door: Disassembly

Using a screwdriver, remove the No. 2 door inside handle bezel.

Fig 1: Removing No. 2 Door Inside Handle Bezel

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1. Using a screwdriver, pry the armrest base panel assembly out.
   Fig 2: Removing Armrest Base Panel Assembly

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   NOTE: Tape the screwdriver tip before use.
2. Disconnect the connector and remove the armrest base panel assembly.
3. Remove the 3 screws and window regulator master switch assembly.
4. Remove the 2 screws and separate the upper and lower armrest base panel.

1. Using a screwdriver, pry the courtesy light assembly out.
Fig 3: Removing Courtesy Light Assembly
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2. Disconnect the connector and remove the courtesy light assembly.

1. Remove the 7 screws.
   Fig 4: Removing Door Trim

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2. Using a screwdriver, disengage the clips, then pull the trim upward to remove it.
   NOTE: Tape the screwdriver tip before use.
3. Disconnect the connectors.
   Fig 5: Disconnecting Connectors

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4. Disconnect the 2 cables from the inside handle and remove the door trim.
   Fig 6: Disconnecting Cables From Inside Handle And Removing Door Trim

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1. Remove the screw.
2. Using a screwdriver, disengage the 2 claws and remove the inside door handle.
   NOTE: Tape the screwdriver tip before use.
3. Remove the No. 1 illumination light assembly and height adjustable anchor switch from the inside handle bezel.

REMOVE SEAT MEMORY SWITCH 

Remove the 2 screws and seat memory switch.

Remove the 3 screws, duct and vent seal.

Remove the 5 screws and door trim pocket assembly.

Remove the 2 clips and door frame garnish.

1. Disconnect the connector.
2. Remove the 3 bolts and outside rear view mirror.

1. Disconnect the connector.
2. Remove the 3 screws and door speaker.

1. Disconnect the connectors.
2. Remove the 2 screws and door ECU.
   Fig 7: Removing Door ECU

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1. Apply protective tape to the outer surface as shown in Fig 9, to keep the surface from being scratched.
Fig 9: Removing Door Belt Molding
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2. Using a molding remover, remove the door belt molding.

1. Using a drill of less than 04 mm (0.16 in.).
2. Gently and vertically place the drill tip onto the rivet, and cut the rivet flanges.
   NOTE:

   • Prizing the hole with a drill can lead to damage to the rivet hole or the drill itself.
   • Be careful when undertaking this task as the cut rivet is hot.
3. Even if flange is taken off, continue drilling and push cut remaining fragment with the drill.
4. Remove the door glass run.

1. Open the door glass until the bolts appear in the service hole.
   Fig 10: Removing Door Glass

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2. Remove the 2 bolts and pull the glass upward to remove it.
   NOTE: Do not damage the door glass.
   Fig 11: Removing Bolts

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1. Disconnect the connector.
2. Remove the 6 bolts.
   Fig 12: Locating Bolts For Removal Of Window Regulator

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3. Remove the regulator through the service hole.

1. Place the matchmarks on the window regulator motor bracket and regulator gear.
Fig 13: Lining Up Matchmarks
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2. Using a torx wrench, remove the 3 screws and motor.
   NOTE: Do not rotate the motor only.

Remove the 2 bolts and door window rear guide.

Fig 14: Removing Door Window Rear Guide

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Remove the 2 bolts and door window front guide.

Fig 15: Removing Door Window Front Guide

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REMOVE DOOR LOCK 

1. Disconnect the connector.
2. Disconnect the opening control link from the outside handle frame.
3. Using a torx wrench, remove the 3 screws and door lock through the service hole.
   Fig 16: Remove Screws And Door Lock

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4. Remove the door lock remote control cable and door inside locking cable.

REMOVE DOOR CLOSER 

1. Disconnect the connector and wire harness clamps.
2. Disconnect the opening control link from the outside handle frame.
3. Using a torx wrench, remove the 4 screws and door closer through the service hole.
Fig 17: Remove Screws And Door Closer
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4. Remove door lock remote control cable and door inside locking cable.

1. Remove the hole plug.
Fig 18: Removing Hole Plug
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2. Using a torx wrench, loosen the screw and remove the outside handle cover.
3. Remove the outside handle rear pad.
4. Hold the outside handle frame with your hand, and slide the outside handle rearward to remove it.
   Fig 19: Removing Outside Handle

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   CAUTION: Do not damage the body surface.
5. Remove the outside handle front pad.
6. Remove the nut and outside handle frame.
   Fig 20: Locating Nut For Removal Of Outside Handle Frame

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Remove the clip and front door No. 2 weatherstrip.

1. Using a drill of less than 04 mm (0.16 in.).
2. Gently and vertically place the drill tip onto the rivet, and cut the rivet flanges.
   Fig 21: Using A Drill, Cut Rivet Flanges

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   CAUTION:

   • Prizing the hole with a drill can lead to damage to the rivet hole or the drill itself.
   • Be careful when undertaking this task as the cut rivet is hot.
3. Even if flange is taken off, continue drilling and push cut remaining fragment with the drill.
4. Remove the molding.

Remove the 3 screws and window frame rear molding.

Fig 22: Removing Window Frame Rear Molding

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