Rear Door: Disassembly

Using a screwdriver, remove the No. 2 door inside handle bezel.

Fig 1: Removing No. 2 Door Inside Handle Bezel

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1. Using a screwdriver, pry the armrest base panel assembly out.
   NOTE: Tape the screwdriver tip before use.
2. Disconnect the connector and ash receptacle light, and remove the armrest base panel assembly.
3. Remove the screw and upper armrest base panel.
   Fig 2: Removing Upper Armrest Base Panel

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1. Using a screwdriver, pry the courtesy light assembly out.
Fig 3: Removing Courtesy Light Assembly
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2. Disconnect the connector and remove the courtesy light assembly.

Using a screwdriver, remove the No. 2 door frame garnish.

Fig 4: Removing No. 2 Door Frame Garnish

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Using a screwdriver, remove the rear side curtain assembly.

Fig 5: Removing Rear Side Curtain Assembly

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1. Remove the 6 screws.
2. Using a screwdriver, disengage the clips, then pull the trim upward to remove it.
   Fig 6: Disconnecting Connectors

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   NOTE: Tape the screwdriver tip before use.
3. Disconnect the connectors.
4. Disconnect the 2 cables from the inside handle and remove the door trim.
   Fig 7: Disconnecting Cables From Inside Handle

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1. Remove the screw.
2. Using a screwdriver, disengage the 2 claws and remove the inside door handle.
   NOTE: Tape the screwdriver tip before use.
3. Remove the No. 1 illumination light assembly.
4. w/ Seat memory:

   Remove the seat memory switch.

Remove the 3 screws and tweeter speaker from the door trim.

Fig 8: Removing Tweeter Speaker

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Remove the 4 screws and rear curtain sub-assembly.

Remove the 2 clips and door frame garnish.

1. Disconnect the connector.
2. Remove the 3 screws and door speaker.
   Fig 9: Removing Door Speaker

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1. Disconnect the connectors.
2. Remove the 2 screws and door ECU.

1. Apply protective tape to the outer surface as shown in Fig 11, to keep the surface from being scratched.
Fig 11: With Protective Tape, Removing Door Belt Molding
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2. Using a molding remover, remove the door belt molding.

1. Open the door glass to the lowest position.
2. Remove the 2 nuts and bolt.
   Fig 12: Removing Door Window Rear Guide Sub-Assembly And Door Glass Run

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3. Using a drill of less than (/) 4 mm (0.16 in.).
4. Gently and vertically place the drill tip onto the rivet, and cut the rivet flanges.
   CAUTION:

   • Prizing the hole with a drill can lead to damage to the rivet hole or the drill Itself.
   • Be careful when undertaking this task as the cut rivet is hot.
5. Even if flange is taken off, continue drilling and push cut remaining fragment with the drill.
   Fig 13: Removing Remaining Fragments With Drill

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6. Remove the door glass run together with door window rear guide sub-assembly.
   Fig 14: Removing Door Glass Run Together With Door Window Rear Guide Sub-Assembly

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1. Open the door glass until the nuts appear in the service hole.
2. Remove the 2 nuts and pull the glass upward to remove it.
   Fig 15: Removing Glass Channel Filler

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   CAUTION: Do not damage the door glass.
3. Remove the glass channel sub-assembly and glass channel filler.

1. Disconnect the connector.
2. Remove the 4 bolts.
Fig 16: Locating Bolts For Removal Of Window Regulator
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3. Remove the regulator through the service hole.

1. Place the matchmarks on the window regulator motor bracket and regulator gear.
2. Using a torx wrench, remove the 3 screws and motor.

Fig 17: Removing Window Regulator Motor

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1. Remove the 2 bolts.
   Fig 18: Removing Door Window Front Guide Sub-Assembly

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2. Pull down the door window front guide sub-assembly to remove it.

1. Remove the rear door quarter window glass as shown in the illustration.
   CAUTION: Do not damage the glass.
2. Remove the quarter window weatherstrip from the glass.
   Fig 19: Removing Rear Door Quarter Window Glass

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1. Disconnect the connector.
2. Using a torx wrench, remove the 3 screws and door lock through the service hole.
Fig 20: Removing Screws And Door Lock
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3. Remove the door lock remote control cable and door inside locking cable.

1. Disconnect the connector and wire harness clamps.
2. Using a torx wrench, remove the 4 screws and door closer through the service hole.
Fig 21: Removing Screws And Door Closer
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3. Remove the door lock remote control cable and door inside locking cable.

1. Remove the bolt and outside handle plug.
2. Remove the outside handle rear pad.
   Fig 22: Removing Outside Handle Plug, Outside Handle And Outside Handle Frame

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3. Hold the outside handle frame with your hand, and slide the outside handle rearward to remove it.
   Fig 23: Removing Outside Handle Front Pad

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   CAUTION: Do not damage the body surface.
4. Remove the outside handle front pad.
5. Remove the nut and outside handle frame.
Fig 24: Removing Nut And Outside Handle Frame
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Remove the clip and No. 2 rear door weatherstrip.

1. Using a drill of less than (/) 4 mm (0.16 in.).
2. Gently and vertically place the drill tip onto the rivet, and cut the rivet flanges.
   CAUTION:

   • Prizing the hole with a drill can lead to damage to the rivet hole or the drill itself.
   • Be careful when undertaking this task as the cut rivet is hot.
3. Even if flange is taken off, continue drilling and push cut remaining fragment with the drill.
Fig 25: Cutting Remaining Fragments With Drill
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4. Remove the window frame upper molding.

Remove the 3 screws and window frame front molding.

Fig 26: Removing Screws And Window Frame

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