Front Door: Reassembly

INSTALL WINDOW FRAME REAR MOULDING
Install the window frame rear moulding with the 3 screws.

Fig 1: Installing Window Frame Rear Moulding
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL WINDOW FRAME FRONT MOULDING
Using an air riveter with nose piece No. 1, install 6 new rivets and moulding.

Fig 2: Installing Window Frame Front Moulding
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
NOTE:
- Prizing a riveter leads to damage to the riveter, loose tightening and bending the mandrel
  
  Fig 3: Precautions While Prizing Riveter (1 Of 3)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
- Loose tightening may result from either tilting the riveter while handling or the riveter not connecting to the material.
  
  Fig 4: Precautions While Prizing Riveter (2 Of 3)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
- Loose tightening also occurs when a rivet is applied between materials without touching.
INSTALL FRONT DOOR NO. 2 WEATHERSTRIP
Install the front door No. 2 weatherstrip with the clip.

Fig 5: Precautions While Prizing Riveter (3 Of 3)
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL OUTSIDE HANDLE COVER, OUTSIDE HANDLE AND OUTSIDE HANDLE FRAME
1. Install the outside handle frame with the nut.
  Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf)
2. Install the outside handle front pad.
  
  Fig 6: Installing Outside Handle Frame With Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Hold the outside handle frame with your hand, and slide the outside handle forward to install it.
  NOTE: Do not damage the body surface.
4. Install the outside handle rear pad.
  
  Fig 7: Installing Outside Handle
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Using a torx wrench, tighten the screw and install the outside handle cover.
  Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf)
6. Install the hole plug.
  
  Fig 8: Installing Outside Handle Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
w/o Door closer: INSTALL DOOR LOCK
HINT:

Apply MP grease to the sliding and rotating parts of the door lock.
1. Install the door lock remote control cable and door inside locking cable.
  
  Fig 9: Installing Door Lock Remote Control Cable And Door Inside Locking Cable
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using a torx wrench, install the 3 screws and door lock.
  Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf)
  
  HINT:
  
  Apply adhesive to the 3 torx screws.
  
  Part No. 08833-00070, THREE BOND 1324 or equivalent
3. Connect the opening control link to the outside handle frame.
4. Connect the connector.
  
  Fig 10: Installing Door Lock (W/O Door Closer)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
w/ Door closer: INSTALL DOOR CLOSER
HINT:

Apply MP grease to the sliding and rotating parts of the door closer.
1. Install the door lock remote control cable and door inside locking cable.
  
  Fig 11: Installing Door Lock Remote Control Cable And Door Inside Locking Cable
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using a torx wrench, install the 4 screws and door closer.
  Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf)
  
  HINT:
  
  Apply adhesive to the 4 torx screws.
  
  Part No. 08833-00070, THREE BOND 1324 or equivalent
3. Connect the opening control link to the outside handle frame.
4. Connect the connector and wire harness clamps.
  
  Fig 12: Installing Door Lock (W/ Door Closer)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL DOOR WINDOW FRONT GUIDE
Install the door window front guide with the 2 bolts.

Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf)

Fig 13: Installing Door Window Front Guide
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL DOOR WINDOW REAR GUIDE
Install the door window rear guide with the 2 bolts.

Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf)
INSTALL WINDOW REGULATOR MOTOR
NOTE: If having rotated the motor only, reset the motor (See ADJUSTMENT ).

HINT:

Never rotate the motor to the down direction until the complete of the window glass installation.

Fig 14: Installing Door Window Rear Guide
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Align the matchmarks on the window regulator motor bracket and regulator gear.
2. Using a torx wrench, install the 3 screws and motor.
  
  Fig 15: Aligning Matchmarks On Window Regulator Motor Bracket And Regulator Gear
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL WINDOW REGULATOR
HINT:

Apply MP grease to the sliding and rotating parts of the window regulator.

Fig 16: Applying MP Grease To Sliding And Rotating Parts Of Window Regulator
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Install the regulator through the service hole with the 6 bolts.
  Torque: 11 N.m (115 kgf.cm, 8 ft.lbf)
2. Connect the connector.
  
  Fig 17: Installing Window Regulator
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL DOOR GLASS
HINT:

Insert a shop rag inside the door panel to prevent scratching the glass.
1. Put the door glass in the door panel carefully.
  NOTE: Do not damage the door glass.
2. Install the door glass to the window regulator with the 2 bolts.
  Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf)
  
  Fig 18: Installing Door Glass
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL DOOR GLASS RUN
Using an air riveter with nose piece No. 1, install 5 new rivets and glass run.

Fig 19: Installing Door Glass Run
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
NOTE:
- Prizing a riveter leads to damage to the riveter, loose tightening and bending the mandrel.
  
  Fig 20: Precautions While Prizing Rivetter (1 Of 3)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
- Loose tightening may result from either tilting the riveter while handling or the riveter not connecting to the material.
  
  Fig 21: Precautions While Prizing Rivetter (2 Of 3)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
- Loose tightening also occurs when a rivet is applied between materials without touching.
  
  Fig 22: Precautions While Prizing Rivetter (3 Of 3)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL DOOR BELT MOULDING
Install the door belt moulding as shown in the illustration.

Fig 23: Installing Door Belt Moulding
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL SERVICE HOLE COVER
INSTALL DOOR ECU
1. Install the door ECU with the 2 screws.
2. Connect the connectors.
INSTALL DOOR SPEAKER
1. Install the door speaker with the 3 screws.
2. Connect the connector.
INSTALL OUTSIDE REAR VIEW MIRROR
1. Install the outside rear view mirror with the 3 bolts.
  Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf)
2. Connect the connector.
INSTALL DOOR FRAME GARNISH
Install the door frame garnish with the 2 clips.
INSTALL DOOR TRIM POCKET ASSEMBLY
Install the door trim pocket assembly with the 5 screws.
INSTALL DUCT AND VENT SEAL
1. Install the vent seal.
2. Install the duct with the 3 screws.
  
  Fig 24: Installing Service Hole Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Driver's side: INSTALL SEAT MEMORY SWITCH
Install the seat memory switch with the 2 screws.
INSTALL INSIDE DOOR HANDLE
1. Install the No. 1 illumination light assembly and height adjustable anchor switch to the inside handle bezel.
2. Engage the 2 claws and install the inside door handle.
3. Install the screw.
INSTALL DOOR TRIM
1. Connect the 2 cables to the inside handle of the door trim.
2. Connect the connectors.
  
  Fig 25: Connecting Cables To Inside Handle Of Door Trim
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the door trim.
  
  Fig 26: Installing Door Trim
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the 7 screws.
INSTALL COURTESY LIGHT ASSEMBLY
INSTALL ARMREST BASE PANEL ASSEMBLY
1. Assemble the upper and lower armrest base panel with the 2 screws.
2. Install the window regulator master switch assembly with the 3 screws.
  
  Fig 27: Installing Door Trim Screws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Connect the connector and install the armrest base panel assembly.
INSTALL NO. 2 DOOR INSIDE HANDLE BEZEL

Fig 28: Installing Armrest Base Panel Assembly
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002