Rear Door: Disassembly

Using a screwdriver, remove the No. 2 door inside handle bezel.

HINT:

Tape the screwdriver tip before use.

Fig 1: Removing No. 2 Door Inside Handle Bezel

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1. Using a screwdriver, pry the armrest base panel assembly out.

   HINT:

   Tape the screwdriver tip before use.

2. Disconnect the connector and ash receptacle light, and remove the armrest base panel assembly.
3. Remove the screw and upper armrest base panel.
   Fig 2: Removing Armrest Base Panel Assembly

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1. Using a screwdriver, pry the courtesy light assembly out.
2. Disconnect the connector and remove the courtesy light assembly.
   Fig 3: Removing Courtesy Light Assembly

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Using a screwdriver, remove the No. 2 door frame garnish.

HINT:

Tape the screwdriver tip before use.

Fig 4: Removing No. 2 Door Frame Garnish (W/O Rear Side Curtain)

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Using a screwdriver, remove the rear side curtain assembly.

HINT:

Tape the screwdriver tip before use.

Fig 5: Removing No. 2 Door Frame Garnish (W/ Rear Side Curtain)

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1. Remove the 6 screws.
2. Using a screwdriver, disengage the clips, then pull the trim upward to remove it.

   HINT:

   Tape the screwdriver tip before use.

3. Disconnect the connectors.
   Fig 6: Removing Door Trim

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4. Disconnect the 2 cables from the inside handle and remove the door trim.
   Fig 7: Disconnecting Cables From Inside Handle

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1. Remove the screw.
2. Using a screwdriver, disengage the 2 claws and remove the inside door handle.

   HINT:

   Tape the screwdriver tip before use.

3. Remove the No. 1 illumination light assembly.
4. w/ Seat memory: Remove the seat memory switch.

Remove the 3 screws and tweeter speaker from the door trim.

Fig 8: Removing Inside Door Handle

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Remove the 4 screws and rear curtain sub-assembly.

Remove the 2 clips and door frame garnish.

1. Disconnect the connector.
2. Remove the 3 screws and door speaker.
   Fig 9: Removing Rear Curtain Sub-Assembly (W/Rear Curtain)

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1. Disconnect the connectors.
2. Remove the 2 screws and door ECU.

1. Apply protective tape to the outer surface as shown in the illustration, to keep the surface from being scratched.
2. Using a moulding remover, remove the door belt moulding.
   Fig 11: Removing Door Belt Moulding

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1. Open the door glass to the lowest position.
2. Remove the 2 nuts and bolt.
   Fig 12: Removing Door Window Rear Guide Sub-Assembly And Door Glass Run

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3. Using a drill of less than 0 4 mm (0.16 in.).
4. Gently and vertically place the drill tip onto the rivet, and cut the rivet flanges.
   NOTE:

   • Prizing the hole with a drill can lead to damage to the rivet hole or the drill Itself.
   • Be careful when undertaking this task as the cut rivet is hot.
5. Even if flange is taken off, continue drilling and push cut remaining fragment with the drill.
   Fig 13: Cutting Rivets Flanges

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6. Remove the door glass run together with door window rear guide sub-assembly.
   Fig 14: Removing Door Glass Run Together With Door Window Rear Guide Sub-Assembly

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HINT:

Insert a shop rag inside the door panel to prevent scratching the glass.

1. Open the door glass until the nuts appear in the service hole.
2. Remove the 2 nuts and pull the glass upward to remove it.
   NOTE: Do not damage the door glass.
3. Remove the glass channel sub-assembly and glass channel filler.
   Fig 15: Removing Door Glass

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1. Disconnect the connector.
2. Remove the 4 bolts.
3. Remove the regulator through the service hole.
   Fig 16: Removing Window Regulator

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1. Place the matchmarks on the window regulator motor bracket and regulator gear.
2. Using a torx wrench, remove the 3 screws and motor.
   NOTE: Do not rotate the motor only.
   Fig 17: Identifying Matchmarks On Window Regulator Motor Bracket And Regulator Gear

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1. Remove the 2 bolts.
2. Pull down the door window front guide sub-assembly to remove it.
   Fig 18: Removing Door Window Front Guide Sub-Assembly

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1. Remove the rear door quarter window glass as shown in the illustration.
   NOTE: Do not damage the glass.
2. Remove the quarter window weatherstrip from the glass.
   Fig 19: Removing Rear Door Quarter Window Glass

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1. Disconnect the connector.
2. Using a torx wrench, remove the 3 screws and door lock through the service hole.
3. Remove the door lock remote control cable and door inside locking cable.
   Fig 20: Removing Door Lock (W/O Door Closer)

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1. Disconnect the connector and wire harness clamps.
2. Using a torx wrench, remove the 4 screws and door closer through the service hole.
3. Remove the door lock remote control cable and door inside locking cable.
   Fig 21: Removing Door Lock (W/ Door Closer)

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1. Remove the bolt and outside handle plug.
2. Remove the outside handle rear pad.
   Fig 22: Removing Outside Handle Plug

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3. Hold the outside handle frame with your hand, and slide the outside handle rearward to remove it.
   NOTE: Do not damage the body surface.
4. Remove the outside handle front pad.
   Fig 23: Removing Outside Handle

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5. Remove the nut and outside handle frame.

Remove the clip and, No. 2 rear door weatherstrip.

Fig 24: Removing Nut And Outside Handle Frame

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1. Using a drill of less than "OSLASH" 4 mm (0.16 in.).
2. Gently and vertically place the drill tip onto the rivet, and cut the rivet flanges.
   NOTE:

   • Prizing the hole with a drill can lead to damage to the rivet hole or the drill itself.
   • Be careful when undertaking this task as the cut rivet is hot.
3. Even if flange is taken off, continue drilling and push cut remaining fragment with the drill.
4. Remove the window frame upper moulding.
   Fig 25: Removing Window Frame Upper Moulding

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Remove the 3 screws and window frame front moulding.