Rear Door: Reassembly

Install the window frame front moulding with the 3 screws.

Fig 1: Installing Window Frame Front Moulding

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Using an air riveter with nose piece No. 1, install 6 new rivets and moulding.

Fig 2: Installing Window Frame Upper Moulding

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Install the No. 2 rear door weatherstrip with the clip.

Fig 5: Precautions While Prizing Rivet (3 Of 3)

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1. Install the outside handle frame with the nut.

   Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf) 

2. Install the outside handle front pad.
   Fig 6: Installing Outside Handle Frame With Nut

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3. Hold the outside handle frame with your hand, and slide the outside handle forward to install it.
   NOTE: Do not damage the body surface.
4. Install the outside handle rear pad.
   Fig 7: Installing Outside Handle

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5. Install the outside handle plug with the bolt.

   Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf) 

   Fig 8: Installing Outside Handle Plug

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HINT:

Apply MP grease to the sliding and rotating parts of the door lock.

1. Install the door lock remote control cable and door inside locking cable.
   Fig 9: Installing Door Lock Remote Control Cable And Door Inside Locking Cable

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2. Using a torx wrench, install the 3 screws and door lock.

   Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf) 

   HINT:

   Apply adhesive to the 3 torx screws.

   Part No. 08833-00070, THREE BOND 1324 or equivalent 

3. Connect the connector.
   Fig 10: Installing Door Lock (W/O Door Closer)

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HINT:

Apply MP grease to the sliding and rotating parts of the door closer.

1. Install the door lock remote control cable and door inside locking cable.
   Fig 11: Installing Door Lock Remote Control Cable And Door Inside Locking Cable

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2. Using a torx wrench, install the 4 screws and door closer.

   Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf) 

   HINT:

   Apply adhesive to the 4 torx screws.

   Part No. 08833-00070, THREE BOND 1324 or equivalent 

3. Connect the connector and wire harness clamps.
   Fig 12: Installing Door Lock (W/Door Closer)

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1. Install the quarter window weatherstrip to the glass.
2. Install the rear door quarter window glass as shown in the illustration.
   NOTE: Do not damage the glass.
   Fig 13: Installing Rear Door Quarter Window Glass

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Install the door window front guide sub-assembly with the 2 bolts.

Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf) 

Fig 14: Installing Door Window Front Guide Sub-Assembly

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HINT:

Never rotate the motor to the down direction until the complete of the window glass installation.

1. Align the matchmarks on the window regulator motor bracket and regulator gear.
2. Using a torx wrench, install the 3 screws and motor.
   Fig 15: Aligning Matchmarks On Window Regulator Motor Bracket And Regulator Gear

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HINT:

Apply MP grease to the sliding and rotating parts of the window regulator.

Fig 16: Applying MP Grease To Sliding And Rotating Parts Of Window Regulator

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1. Install the regulator through the service hole with the 4 bolts.

   Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf) 

2. Connect the connector.
   Fig 17: Installing Window Regulator

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HINT:

Insert a shop rag inside the door panel to prevent scratching the glass.

1. Install the glass channel filler and glass channel sub-assembly.
2. Put the door glass in the door panel carefully.
   NOTE: Do not damage the door glass.
   Fig 18: Installing Door Glass

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3. Install the door glass to the window regulator with the 2 nuts.

   Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf) 

1. Install the door window rear guide sub-assembly to the door glass run.
2. Install the door glass run together with door window rear guide sub-assembly.
   Fig 19: Installing Door Glass Run Together With Door Window Rear Guide Sub-Assembly

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3. Install the 2 nuts and bolt.

   Torque: 8.0 N.m (82 kgf.crn, 71 in.lbf) 

   Fig 20: Installing Nut And Bolts

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4. Using an air riveter with nose piece No. 1, install 3 new rivets and glass run.
   Fig 21: Installing Glass Run

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   NOTE:

   • Prizing a riveter leads to damage to the riveter, loose tightening and bending the mandrel.
     Fig 22: Precautions While Prizing Rivet (1 Of 3)

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   • Loose tightening may result from either tilting the riveter while handling or the riveter not connecting to the material.
     Fig 23: Precautions While Prizing Rivet (2 Of 3)

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   • Loose tightening also occurs when a rivet is applied between materials without touching.
     Fig 24: Precautions While Prizing Rivet (3 Of 3)

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Install the door belt moulding as shown in the illustration.

Fig 25: Installing Door Belt Moulding

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1. Install the door ECU with the 2 screws.
2. Connect the connectors.

1. Install the door speaker with the 3 screws.
2. Connect the connector.

Install the door frame garnish with the 2 clips.

Fig 26: Installing Service Hole Cover

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Install the rear curtain sub-assembly with the 4 screws.

Install the tweeter speaker to the door trim with the 3 screws.

Fig 27: Installing Rear Curtain Sub-Assembly (W/Rear Curtain)

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1. w/ Seat memory: Install the seat memory switch to the inside handle bezel.
2. Install the No. 1 illumination light assembly to the inside handle bezel.
3. Engage the 2 claws and install the inside door handle.
4. Install the screw.

1. Connect the 2 cables to the inside handle of the door trim.
2. Connect the connectors.
   Fig 28: Connecting Cables To Inside Handle Of Door Trim

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3. Install the door trim with the 6 screws.

1. Install the upper armrest base panel with the screw.
2. Connect the connector and ash receptacle light, and install the armrest base panel assembly.