Section 255 (Charging System - Generators & Regulators): Overhaul: Generator: Disassembly
WARNING: This page is about a different car, the 2004 Toyota 4Runner and 2003 Toyota 4Runner. However, it is still accessible from the selected car via links, so may be relevant.
- Remove rear end cover. See Figure. Remove brush holder and voltage regulator. Use generator Pulley Set Nut Wrench Set (SST 09820-63011) to remove generator pulley.
- To remove pulley, install SST "A" and "B" to rotor shaft and tighten SST "B" clockwise to 29 ft. lbs. (39 N.m). See Figure. Place SST "C" securely into a vise. Verify that SST "A" is secured to rotor shaft and install SST "A" and "B" and generator into SST "C". Turn SST "A" in correct direction to loosen pulley nut. See Figure. To prevent damage to rotor shaft, DO NOT loosen pulley nut more than 1/2 turn. Remove generator from SST "C". Turn SST "A" and "B", remove pulley nut and pulley.
- Remove coil assembly using Puller (SST 09950-40011). See Fig 1. Remove generator washer (if equipped). Remove rotor from drive end frame.