FixVault

Floor Shift Assembly: Disassembly

  1. REMOVE SHIFT LEVER PLATE 

    Remove the 4 bolts, nut and shift lever plate sub-assembly.

    Fig 1: Removing Shift Lever Plate Sub-Assembly
    G01331281Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. DISCONNECT O/D MAIN SWITCH TERMINAL 
    1. Disconnect the O/D main switch connector from the No. 2 shift lever plate.
    2. Disengage the secondary locking device.
    3. Using a small screwdriver, disengage the locking lug of the terminals 3 and 6, and pull the terminals out from the rear.
    Fig 2: Disengaging Locking Lug
    G01331282Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE 2 SHIFT LEVER SUB-ASSEMBLY SET SCREWS 
    1. Lower the shift lever knob cover.
    2. Remove the 2 shift lever sub-assembly set screws.
    Fig 3: Identifyinge Shift Lever Sub-Assembly Set Screws
    G01331283Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE SHIFT LEVER KNOB AND SHIFT LEVER KNOB COVER 
    1. Disconnect the wire harness of the O/D main switch.
    2. Remove the shift lever knob and shift lever knob cover.
    Fig 4: Disconnecting Wire Harness Of O/D Main Switch
    G01331284Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE SHIFT LEVER KNOB BUTTON AND COMPRESSION SPRING 
    1. Insert a small screwdriver into the position shown in the illustration and disengage the claw.
    2. Remove the shift lever knob button and compression spring.
    Fig 5: Disengaging Claw At shift Knob
    G01331285Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE SHIFT LEVER KNOB COVER 
    1. Remove the screw and shift lever knob cover.
    2. Remove the O/D main switch from the shift lever knob cover.
    Fig 6: Removing Shift Lever Knob Cover
    G01331286Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE CONTROL POSITION INDICATOR PLATE 
    1. Remove the control position indicator plate.
    2. Using a small screwdriver, remove the shift lock release cover from the control position indicator plate.
    3. Remove the slide cover.
    Fig 7: Removing Control Position Indicator Plate
    G01331287Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE INDICATOR LIGHT WIRE SUB-ASSEMBLY 
    1. Remove the indicator light wire sub-assembly from the lower position indicator housing.
    2. Remove the bulb and cap from the indicator light wire sub-assembly.
  9. REMOVE LOWER POSITION INDICATOR HOUSING 
    1. Remove the 3 screws and lower position indicator housing.
      Fig 8: Removing Lower Position Indicator Housing
      G01331288Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the shift lock release button with the compression spring from the lower position indicator housing.
    3. Separate the shift lock release button from the compression spring.
      Fig 9: Removing Shift Lock Release Button
      G01331289Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using a small screwdriver, remove the pattern select switch from the lower position indicator housing.
    5. Remove the slide cover from the lower position indicator housing.
      Fig 10: Removing Pattern Select Switch From Lower Position Indicator Housing
      G01331290Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE SHIFT LOCK CONTROL UNIT ASSEMBLY 

    Remove the 2 screws and shift lock control unit assembly.

    Fig 11: Removing Shift Lock Control Unit Assembly
    G01331291Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE MANUAL DETENT SPRING 

    Remove the screw and manual detent spring.

    Fig 12: Removing Manual Detent Spring
    G01331292Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE CONTROL SHAFT 

    Using a brass bar and hammer, remove the spring nut and control shaft.

    Fig 13: Removing Control Shaft
    G01331293Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE SHIFT LEVER SUB-ASSEMBLY 
  14. REMOVE GROOVED PIN 

    Secure the room for the pin to be released by using the vice and etc. as shown in the illustration, and hit the grooved pin with a hammer and pull the grooved pin out.

    Fig 14: Removing Grooved Pin
    G01331294Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE:
    • Hit and pull the pin out gradually.
    • Do not damage the shift lever sub-assembly.
  15. REMOVE DETENT ROD, COMPRESSION SPRING AND WIRE GUIDE 
  16. REMOVE SHIFT LEVER KNOB SLEEVE AND SHIFT LEVER SPRING SEAT FROM DETENT ROD 
  17. REMOVE NO. 1 SHIFT LEVER INSERT, BUSHING AND SHIFT LEVER ANTI-RATTLE CUSHION 
    1. Remove the 4 No. 1 shift lever inserts and bushings from the No. 2 shift lever plate.
      Fig 15: Removing Bushings From No. 2 Shift Lever Plate
      G01331295Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the screw and shift lever anti-rattle cushion from the No. 2 shift lever plate.