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Floor Shift Assembly: Reassembly

HINT:

Before reassembly, apply MP grease to the parts indicated by arrows (See FLOOR SHIFT ASSEMBLY  ).

  1. INSTALL NO. 1 SHIFT LEVER INSERT, BUSHING AND SHIFT LEVER ANTI-RATTLE CUSHION 
    1. Install the screw and shift lever anti-rattle cushion to the shift lever plate.
      1. Torque: 1.8 N.m (18 kgf.cm, 16 in..lbf) 
    2. Install the 4 No. 1 shift lever inserts and bushings to the shift lever plate.
  2. INSTALL SHIFT LEVER KNOB SLEEVE AND SHIFT LEVER SPRING SEAT TO DETENT ROD 
  3. INSTALL WIRE GUIDE, COMPRESSION SPRING AND DETENT ROD 
    Fig 1: Installing No. 1 Shift Lever Bushing And Shift Lever Anti-Rattle Cushion
    G01331296Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL GROOVED PIN 
    1. Place the shift lever sub-assembly on the table, as shown in the illustration.
    2. Using a hammer, drive in the grooved pin to the detent rod pin hole.
    NOTE:
    • Assemble the grooved pin to ensure that it fits into the guide hole of the shift lever sub-assembly in parallel.
    • Take care not to insert the pin in the wrong direction.
  5. INSTALL SHIFT LEVER SUB-ASSEMBLY 
    NOTE: Pay attention to the direction of the shift lever sub-assembly.
    Fig 2: Installing Grooved Pin
    G01331297Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL CONTROL SHAFT 
    1. Install the control shaft to the shift lever sub-assembly.
      Fig 3: Installing Control Shaft
      G01331298Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Support the control shaft with a hammer and brass bar, as shown in the illustration.
    3. Using a socket wrench and hammer, drive in a new spring nut.
  7. INSTALL MANUAL DETENT SPRING 

    Install the screw and manual detent spring.

    1. Torque: 1.7 N.m (17 kgf.cm, 15 in..lbf) 
    Fig 4: Installing Manual Detent Spring
    G01331299Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL SHIFT LOCK CONTROL UNIT ASSEMBLY 

    Install the 2 screws and shift lock control unit assembly.

    1. Torque: 1.8 N.m (18 kgf.cm, 16 in..lbf) 
    Fig 5: Installing Shift Lock Control Unit Assembly
    G01331300Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL LOWER POSITION INDICATOR HOUSING 
    1. Install the slide cover to the lower position indicator housing.
    2. Install the pattern select switch to the lower position indicator housing.
      Fig 6: Installing Slide Cover To Lower Position Indicator Housing
      G01331301Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the compression spring to the shift lock release button.
    4. Install the shift lock release button with the compression spring to the lower position indicator housing.
      Fig 7: Installing Compression Spring To Shift Lock Release Button
      G01331302Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install the 3 screws and lower position indicator housing.
      1. Torque: 2.2 N.m (23 kgf.cm, 19 in..lbf) 
  10. INSTALL INDICATOR LIGHT WIRE SUB-ASSEMBLY 
    1. Install the bulb to the indicator light wire sub-assembly.
      Fig 8: Installing Indicator Light Wire Sub-Assembly
      G01331303Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the indicator light wire sub-assembly to the lower position indicator housing.
  11. INSTALL CONTROL POSITION INDICATOR PLATE 
    1. Install the shift lock release cover to the control position indicator plate.
    2. Install the control position indicator plate.
    Fig 9: Installing Control Position Indicator Plate
    G01331304Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL SHIFT LEVER KNOB COVER 
    1. Install the O/D main switch to the shift lever knob cover.
    2. Install the screw and shift lever knob cover.
      1. Torque: 1.3 N.m (14 kgf.cm, 12 in..lbf) 
    Fig 10: Installing Shift Lever Knob Cover
    G01331305Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. INSTALL SHIFT LEVER KNOB BUTTON AND COMPRESSION SPRING 
    Fig 11: Installing Shift Lever Knob Button And Compression Spring
    G01331306Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. INSTALL SHIFT LEVER KNOB AND SHIFT LEVER KNOB COVER 
    1. Pass through the wire harness of the O/D main switch as shown illustration and set it.
    2. Install the shift lever knob and shift lever knob cover to the shift lever sub-assembly.
    Fig 12: Installing Wire Harness Of O/D Main Switch
    G01331307Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE: When operating the shift lever sub-assembly, check that excessive force is not applied to the wire harness of the O/D main switch.
  15. INSTALL 2 SHIFT LEVER SUB-ASSEMBLY SET SCREWS 
    1. Install the 2 shift lever sub-assembly set screws.
      1. Torque: 2.2 N.m (22 kgf.cm, 19 in..lbf) 
    2. Raise the shift lever knob cover.
  16. CONNECT O/D MAIN SWITCH TERMINAL 
    1. Connect the terminals of the O/D main switch.
      Fig 13: Installing 2 Shift Lever Sub-Assembly Set Screws
      G01331308Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the O/D main switch connector to the No.2 shift lever plate.
  17. INSTALL SHIFT LEVER PLATE 

    Install the 4 bolts, nut and shift lever plate sub-assembly.

    1. Torque: 5.7 N.m (58 kgf.cm, 50 in..lbf) 
    Fig 14: Installing Shift Lever Plate
    G01331309Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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