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Automatic Transmission Extension Housing Oil Real: Replacement

WARNING: This page is about a different car, the 2004 Lexus LS 430. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO. 2 (SEE  REPLACEMENT  ) 
  2. REMOVE INSTRUMENT PANEL GARNISH SUB-ASSY LH (SEE  REPLACEMENT  ) 
  3. REMOVE INSTRUMENT PANEL FINISH PANEL (SEE  REPLACEMENT  ) 
  4. REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASS NO. 1 (SEE  REPLACEMENT  ) 
  5. REMOVE SWITCH BRACE HOLE COVER (SEE  REPLACEMENT  ) 
  6. REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSY NO. 1 (SEE  REPLACEMENT  ) 
  7. REMOVE INSTRUMENT PANEL CUP HOLDER ASSY (SEE  REPLACEMENT  ) 
  8. REMOVE CONSOLE UPPER REAR PANEL SUB-ASSY (SEE  REPLACEMENT  ) 
  9. REMOVE CONSOLE BOX CARPET (SEE  REPLACEMENT  ) 
  10. REMOVE REAR CONSOLE ARMREST ASSY (SEE  REPLACEMENT  ) 
  11. REMOVE INSTRUMENT PANEL FINISH PANEL LOWER CENTER (SEE  REPLACEMENT  ) 
  12. REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSY CENTER (SEE  REPLACEMENT  ) 
  13. REMOVE CONSOLE PANEL SUB-ASSY UPPER (SEE  REPLACEMENT  ) 
  14. REMOVE CONSOLE BOX (SEE  REPLACEMENT  ) 
  15. SEPARATE OXYGEN SENSOR (SEE  REPLACEMENT  ) 
  16. REMOVE EXHAUST PIPE ASSY (SEE  REPLACEMENT  ) 
  17. REMOVE PROPELLER W/CENTER BEARING SHAFT ASSY (SEE  OVERHAUL  ) 
  18. DRAIN AUTOMATIC TRANSMISSION FLUID 
    1. Remove the drain plug, gasket and drain the ATF.

      Install a new gasket and the drain plug.

      Torque: 20 N.m (205 kgf.cm, 15 ft.lbf) 

  19. REMOVE AUTOMATIC TRANSMISSION FLANGE YOKE ASSY 
    1. Using SST and a hammer, loosen the staked part of the nut.

      SST 09930-00010

      HINT:

      Move the shift lever to the P position.

      Fig 1: Loosening Staked Part Of Nut
      G01028918Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a 30 mm deep socket wrench, remove the nut.
    3. Tap the output flange with a plastic hammer to remove it.

      HINT:

      Move the shift lever to the P position.

      Fig 2: Removing Nut
      G01028919Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using a screwdriver, remove the oil seal from the output flange.
      Fig 3: Removing Oil Seal From Output Flange
      G01028920Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE AUTOMATIC TRANSMISSION EXTENSION HOUSING OIL SEAL 
    1. Using SST, remove the oil seal.

      SST 09308-00010

  21. INSTALL AUTOMATIC TRANSMISSION EXTENSION HOUSING OIL SEAL 
    1. Coat the lip of the new oil seal with MP grease.
      Fig 4: Removing Automatic Transmission Extension Housing Oil Seal
      G01028921Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST and a hammer, drive in the oil seal with the lip facing downward.

      SST 09309-37010

      Oil seal depth from flat end: 2.0 mm (0.079 in.) 

      Fig 5: Driving Oil Seal With Lip Facing Downward
      G01028922Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. INSTALL AUTOMATIC TRANSMISSION FLANGE YOKE ASSY 
    1. Using SST and a hammer, drive in a new oil seal.

      SST 09950-60010 (09951-00350), 09950-70010 (09951-07100)

      Fig 6: Driving Oil Seal
      G01028923Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the output flange.
    3. Using a 30 mm deep socket wrench, install and torque a new nut.

      Torque: 126 N.m (1,280 kgf.cm, 92 ft.lbf) 

      HINT:

      Move the shift lever to P position.

      Fig 7: Installing And Torque Nut
      G01028924Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using a chisel and hammer, securely stake the nut.
      Fig 8: Staking Nut
      G01028925Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. INSTALL PROPELLER W/CENTER BEARING SHAFT ASSY (SEE  OVERHAUL  ) 
  24. FULLY TIGHTEN CENTER SUPPORT BEARING ASSY NO.1 (SEE  OVERHAUL  ) 
  25. INSTALL EXHAUST PIPE ASSY (SEE  REPLACEMENT  ) 
  26. FLUID (SEE  AUTOMATIC TRANSMISSION FLUID  ) 

    Fluid type: ATF 

    Capacity: 1.7 lqts) 

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