FixVault

Inspection Procedure

WARNING: This page is about a different car, the 2004 Lexus LS 430. However, it is still accessible from the selected car via links, so may be relevant.
  1. READ VALUE OF HAND-HELD TESTER 
    1. Connect the hand-held tester to the DLC3.
    2. Turn the ignition switch to the ON position.
    3. According to the display on the tester, read the "DATA LIST".
      Fig 1: Turning Ignition Switch To ON Position
      G03513937Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      CC (ECM): 

      NORMAL CONDITION CHART

      Item Measurement Item/Display (Range) Normal Condition Diagnostic Note
      MAIN SW (MAIN) Main SW signal (Main CPU)/ON or OFF ON: Main SW ON (Pushed on)
      OFF: Main SW OFF (Pushed off)
      -
      MAIN SW (SUB) Main SW signal (Sub CPU)/ON or OFF ON: Main SW ON (Pushed on)
      OFF: Main SW OFF (Pushed off)
      -
      CANCEL SW CANCEL SW signal/ON or OFF ON: CANCEL SW ON
      OFF:CANCEL SW OFF
      -
      SET/COAST SW SET/COAST SW signal/ON or OFF ON: SET/COAST SW ON
      OFF: SET/COAST SW OFF
      -
      RES/ACC SW RES/ACC SW signal/ON or OFF ON: RES/ACC SW ON
      OFF: RES/ACC OFF
      -

      OK: When cruise control main switch operation is performed the standard values will be above. Result: 

      RESULT

      OK A
      NG (All items are defective) B
      NG (One to Four items are defective) C
    1. B: Go to step 2 
    2. C: REPLACE CRUISE CONTROL MAIN SWITCH ASSY (See  REPLACEMENT  ) 
    3. A: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE (See  PROBLEM SYMPTOMS TABLE  ) 
  2. INSPECT CRUISE CONTROL MAIN SWITCH ASSY 
    1. Disconnect the cruise control main switch connector.
      Fig 2: Disconnecting Cruise Control Main Switch Connector
      G03513938Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance according to the value (s) in the table below.

      Standard: 

      SWITCH CONDITION

      Switch condition Tester connection Resistance (Ω)
      Neutral A-2 - A-3, A-3 - A-4 10 kΩ or higher
      RES/ACC A-2 - A-3 210 to 270
      SET/COAST A-2 - A-3 560 to 700
      CANCEL A-2 - A-3 1,380 to 1,700
      Main Switch OFF A-2 - A-3 10 kΩ or higher
      Main Switch ON A-2 - A-3 Below 1 Ω
      MODE A-3 - A-4 Below 1 Ω
    1. NG: REPLACE CRUISE CONTROL MAIN SWITCH ASSY (See  REPLACEMENT  ) 
    2. OK: Go to next step. 
  3. INSPECT SPIRAL CABLE SUB-ASSY 
    1. Disconnect the spiral cable sub-assy connector.
    2. Measure the resistance according to the value (s) in the table below.

      Standard: 

      SPECIFIED VALUE CHART

      Terminal No. Specified value
      A-2 - C13-2 Below 1 Ω
      A-3 - C13-3 Below 1 Ω
      A-4 - C13-4 Below 1 Ω
      Fig 3: Disconnecting Spiral Cable Sub-Assy Connector
      G03513939Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. NG: REPLACE SPIRAL CABLE SUB-ASSY (See  SPIRAL CABLE  ) 
    2. OK: Go to next step. 
  4. CHECK HARNESS AND CONNECTOR (SPIRAL CABLE SUB-ASSY - ECM) 
    1. Measure the resistance according to the value (s) in the table below.

      Standard: 

      SPECIFIED VALUE CHART

      Tester connection Condition Specified value
      C13-2 - E2-31 (CCS) Always Below 1 Ω
      C13-4 - E3-20 (CCHG) Always Below 1 Ω
      C13-2 - Body ground Always 10 kΩ or higher
      C13-4 - Body ground Always 10 kΩ or higher
      Fig 4: Checking Harness And Connector (Spiral Cable Sub-Assy)
      G03513940Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Fig 5: Checking Harness And Connector (ECM)
      G03513941Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 
    2. OK: Go to next step 
  5. CHECK HARNESS AND CONNECTOR (SPIRAL CABLE SUB-ASSY - BODY GROUND) 
    1. Measure the resistance according to the value (s) in the table below.

      Standard: 

      SPECIFIED VALUE CHART

      Tester connection Condition Specified value
      C13-3 - Body ground Always Below 1 Ω
      Fig 6: Checking Harness And Connector (Spiral Cable Sub-Assy - Body Ground)
      G03513942Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 
    2. OK: REPLACE ECM (See  REPLACEMENT  )