Front Door: Disassembly

Using a screwdriver, remove the inside handle bezel cover.

HINT:

Tape the screwdriver tip before use.

Fig 1: Removing Door Inside Handle Bezel Cover

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a screwdriver, remove the screws.
2. Insert a screwdriver between the door panel and door trim to pry out.

   HINT:

   Tape the screwdriver tip before use.

3. Pull the trim upward to remove it, then disconnect the courtesy light connector.
4. Remove the courtesy light from the door trim.
5. Remove the 2 cables from the door inside handle.

1. Remove the nut.
2. Remove the door frame garnish.

1. Remove the 3 bolts.
2. Remove the outside rear view mirror.

1. Remove the 2 bolts.
2. Pull the glass out off the panel carefully.

HINT:

At the time of reassembly, please refer to the following item.

Insert a shop rag inside the panel to prevent scratching the glass.

Fig 3: Removing Door Glass

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Torque: 11 N.m (112 kgf.cm, 8 ft.lbf) 

Fig 4: Removing Window Regulator

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT:

At the time of reassembly, please refer to the following item.

Apply MP grease to the window regulator rollers.

1. Disconnect the 2 links from the outside handle and key cylinder.
2. Disconnect the connector.
3. Remove the bolt.

   Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf) 

4. Remove the 3 screws and door lock.

   Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf) 

   HINT:

   At the time of reassembly, please refer to the following item.

   Apply adhesive to the 3 screws.

   Part No.08833-00070, THREE BOND 1324 or equivalent. 

   Fig 7: Disconnecting Connector

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   HINT:

   AT the time of reassembly, please refer to the following item.

   Apply MP grease to the sliding and rotating parts of the door lock.

1. Disconnect the connector.
2. Remove the 2 bolts and handle.

   Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf) 

3. Remove the key cylinder from the handle.