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Fuel Lid: Installation

  1. INSTALL NO. 3 FUEL TANK FILLER PIPE SHIELD 
  2. INSTALL FUEL FILLER OPENING LID 
    1. Install the lock retainer with the nut to the opening lid.

      Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf) 

    2. Using a riveter, install the fuel filler opening lid with the 2 rivets to the body.
      Fig 1: Installing Fuel Filler Opening Lid With Rivets To Body
      G03471481Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL FUEL TANK FILLER PIPE SHIELD 
    1. Remove the fuel tank cap.
    2. Install the fuel inlet pipe shield to the body.
    3. Install the fuel tank cap quickly.
      CAUTION: Always keep the tank cap closed when it is not required to be open. Keep all fire away during the operation.
    4. Tighten the 4 screws.
  4. INSTALL FUEL TANK CAP TETHER TO FUEL FILLER OPENING LID 

    Install the fuel tank cap tether with the clip to the fuel filler opening lid.

    Fig 2: Installing Fuel Tank Cap Tether With Clip To Fuel Filler Opening Lid
    G03471482Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL FUEL LID LOCK ASSEMBLY 
    1. Connect the connector, then install the lock assembly with the nut.

      Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf) 

    2. Torque the nut from the fuel lid side.

      Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf) 

      Fig 3: Connecting Connector Install Lock Assembly
      G03471483Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Connect the connector, then install the lamp failure relay with the nut.
  6. INSTALL LUGGAGE COMPARTMENT TRIM SIDE COVER LH 
  7. INSTALL LUGGAGE COMPARTMENT TRIM FRONT COVER 
  8. INSTALL REAR FLOOR FINISH PLATE 
  9. INSTALL LUGGAGE COMPARTMENT FLOOR MAT 
    Fig 4: Installing Lamp Failure Relay With Nut
    G03471484Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002