FixVault

Back Door: Reassembly

  1. INSTALL STOP CENTER LAMP ASSEMBLY 
  2. INSTALL REAR SPOILER COVER 

    Install the rear spoiler cover with the 3 nuts.

    Fig 1: Installing Rear Spoiler Cover
    G03494630Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL BACK DOOR OUTSIDE HANDLE 
    1. Connect the connector.
    2. Install the back door outside handle with the 2 bolts.
  4. INSTALL BACK DOOR OUTSIDE GARNISH 

    Install the back door outside garnish with the 4 nuts.

    Torque: 

    A: 4.0 N.m (40 kgf.cm, 35 in.lbf) 

    Fig 2: Installing Back Door Outside Garnish
    G03494631Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL LICENSE PLATE LAMPS 
  6. INSTALL BACK DOOR LOCK ASSEMBLY 
    1. Install the back door lock assembly with the 3 bolts.

      Torque: 12.5 N.m (128 kgf.cm, 9 ft.lbf) 

    2. Connect the connector.
    Fig 3: Installing Back Door Lock Assembly
    G03494632Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL REAR FLOOR FINISH PLATE 
    1. Install the rear floor finish plate with the 3 clips.
    2. Install the 2 rope hook assemblies with the 2 bolts.
    Fig 4: Installing Rear Floor Finish Plate
    G03494633Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL REAR COMBINATION LIGHTS 
  9. INSTALL REAR WIPER MOTOR 
    1. Install the rear wiper motor with the 3 bolts.

      Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf) 

      Fig 5: Installing Rear Wiper Motor
      G03494634Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the connector.
    3. Install the nut and washer on the outer side of the back door panel.

      Torque: 12 N.m (122 kgf.cm, 9 ft.lbf) 

  10. INSTALL REAR WIPER ARM 
    1. Install the wiper arm and tighten the nut by hand. Operate the wiper once and turn the wiper switch OFF.
    2. Align the matchmarks on the wiper arm and wiper motor.
      Fig 6: Aligning Matchmarks On Wiper Arm & Wiper Motor
      G03494635Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the rear wiper arm with the nut.

      Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf) 

    4. Close the wiper arm cover.
  11. INSTALL BACK DOOR TRIM BOARD 
    1. Install the back door trim board to the back door panel.
    2. Install the back door handle with the clip.
    Fig 7: Installing Back Door Trim Board
    G03494636Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL BACK DOOR TRIM COVERS 

    Install the back door trim cover to the body.

    Fig 8: Installing Back Door Trim Covers
    G03494637Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. INSTALL BACK DOOR TRIM BOARD UPPER 

    Install the back door trim board upper to the body.

    Fig 9: Installing Back Door Trim Board Upper
    G03494638Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002