FixVault

Power Back Door System: Inspection

  1. INSPECT POWER BACK DOOR OFF SWITCH 
    1. Check the resistance of the switch.

    Standard: 

    SWITCH POSITION SPECIFICATIONS

    Tester Connection Switch Position Specified Condition
    1 - 2 Push (ON) Below 1 Ω
    Free (OFF) 10 kΩ or higher

    If the result is not as specified, replace the switch.

    Fig 1: Identifying Power Back Door Off Switch Connector Terminals
    G03479456Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSPECT POWER BACK DOOR OPENER/CLOSER SWITCH 
    1. Check that the switch illuminates.

      Standard: 

      SPECIFIED CONDITION

      Measurement Condition Specified Condition
      Battery positive (+) --> ILL+ (2) Illuminates
      Battery negative (-) --> ILL- (1)

      If the result is not as specified, replace the switch assy or bulb.

      Fig 2: Identifying Power Back Door Opener/Closer Switch Connector Terminals
      G03479457Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Check the resistance of the switch.

    Standard:

    SWITCH POSITION SPECIFICATIONS

    Tester Connection Switch Position Specified Condition
    3 - 4 Push (ON) Below 1 Ω
    Free (OFF) 10 kΩ or higher

    If the result is not as specified, replace the switch.

    Fig 3: Identifying Power Back Door Opener/Closer Switch Connector Terminals
    G03479458Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSPECT BACK DOOR OPENER SWITCH 
    1. Check the resistance of the switch.

    Standard: 

    SWITCH POSITION SPECIFICATIONS

    Tester Connection Switch Position Specified Condition
    1 - 2 Free 10 kΩ or higher
    Pushed Below 1 Ω

    If the result is not as specified, replace the switch.

    Fig 4: Identifying Back Door Opener Switch Connector Terminals
    G03479459Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSPECT POWER BACK DOOR CLOSER SWITCH 
    1. Check the resistance of the switch.

      Standard: 

      SWITCH POSITION SPECIFICATIONS

      Tester Connection Switch Position Specified Condition
      1 - 2 Push (ON) Below 1 Ω
      Free (OFF) 10kΩ or higher

    If the result is not as specified, replace the switch.

    Fig 5: Identifying Power Back Door Closer Switch Connector Terminals
    G03479460Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSPECT POWER BACK DOOR TOUCH SENSOR LH 
    1. Check the resistance of the sensor.

    Standard: 

    SWITCH POSITION SPECIFICATIONS

    Tester Connection Switch Position Specified condition
    1 - 2 Free Approx. 1 kΩ
    Pressed Less than 100 Ω

    If the result is not as specified, replace the sensor.

    Fig 6: Identifying Power Back Door Touch Sensor Connector Terminals (LH)
    G03479461Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSPECT POWER BACK DOOR TOUCH SENSOR RH 
    1. Check the resistance of the sensor.

      Standard: 

      SWITCH POSITION SPECIFICATIONS

      Tester Connection Switch Position Specified condition
      1 - 2 Free Approx. 1 kΩ
      Pressed Less than 100 Ω

    If the result is not as specified, replace the sensor.

    Fig 7: Identifying Power Back Door Touch Sensor Connector Terminals (RH)
    G03479462Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSPECT POWER BACK DOOR DRIVE UNIT 
    1. Remove the unit (See OVERHAUL ).
    2. Apply battery voltage to the terminals and check the motor operation.

      Standard: 

      MEASUREMENT CONDITION SPECIFICATIONS

      Measurement Condition Specified Condition
      Battery positive (+) --> Terminal 7
      Battery negative (-) --> Terminal 8
      Open
      Battery positive (+) --> Terminal 8
      Battery negative (-) --> Terminal 7
      Close
    3. Check the resistance of the clutch terminals.

      Standard: 

      TESTER CONNECTION SPECIFICATIONS

      Tester Connection Specified Condition
      3 - 9 4.0 Ω
    4. Reinstall the unit with the connector connected.

      If the result is not as specified, replace the drive unit.

      Fig 8: Identifying Power Back Door Drive Unit Connector Terminals
      G03479463Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Check the pulse of the pulse sensor.
      1. Using an oscilloscope, check the pulse generated when the door is manually opened and closed.

      Standard (Reference): 

      TESTER CONNECTION SPECIFICATIONS

      Tester Condition 1 - 6, 5 - 6
      Tool setting 10 V/DIV., 10 ms/DIV.
      Vehicle condition Door moving

      HINT:

      A cycle of the pulse changes between approx. 10 to 20 msec. according to the speeds that the slide door is moving.

      If the result is not as specified, replace the drive unit.

      Fig 9: Checking Pulse Of Pulse Sensor Graph
      G03479464Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. POWER BACK DOOR WARNING BUZZER 
    1. Check the resistance of the buzzer.

      Standard: 

      TESTER CONNECTION SPECIFICATIONS

      Tester Condition Specified Condition
      1 - 2 Approx. 1 kΩ

      If the result is not as specified, replace the buzzer.

      NOTE:
      • The circuit that causes the buzzer to sounds is built into the back door ECU, not around the buzzer.
      • Directly applying battery voltage to the buzzer does not cause the buzzer to sound.
      Fig 10: Identifying Back Door Warning Buzzer Connector Terminals
      G03479465Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002