FixVault

Section 516 (Starting): Starter: Disassembly

WARNING: This page is about a different car, the 2007 Lexus RX 350. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE MAGNETIC SWITCH ASSEMBLY 
    Fig 1: Identifying Magnetic Switch Assembly Nut
    G04975511Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Remove the nut and disconnect the lead wire from terminal C.
    2. Fig 2: Identifying Magnetic Switch Screws
      G04975512Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 2 screws that hold the magnetic switch assembly to the motor terminal starter kit.
    4. Remove the magnetic switch assembly.
    5. Remove the return spring and the plunger from the magnetic switch assembly.
  2. REMOVE STARTER YOKE ASSEMBLY 
    Fig 3: Identifying Starter Yoke Assembly Bolts
    G04975513Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Remove the 2 through bolts and pull out the starter yoke assembly together with the starter commutator end frame assembly.
  3. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY 
    Fig 4: Identifying Starter Yoke Assembly
    G04975514Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Remove the starter commutator end frame assembly from the starter yoke assembly.
  4. REMOVE STARTER ARMATURE PLATE 
    Fig 5: Identifying Starter Armature Plate
    G04975515Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Remove the starter armature plate from the starter yoke assembly.
  5. REMOVE STARTER COMMUTATOR END FRAME COVER 
    Fig 6: Using Screwdriver To Remove Starter Commutator End Frame Cover
    G04975516Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Using a screwdriver, remove the starter commutator end frame cover.
  6. REMOVE STARTER ARMATURE ASSEMBLY 
    1. Using snap ring pliers, remove the snap ring and plate washer.
    2. Fig 7: Identifying Starter Armature Assembly & Commutator End Frame Assembly
      G05268503Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the starter armature assembly from the commutator end frame assembly.
  7. REMOVE PLANETARY GEAR 
    Fig 8: Identifying Planetary Gears
    G04975518Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Remove the 3 planetary gears from the motor terminal starter kit.