Brake Actuator: Installation

WARNING: This page is about a different car, the 2008 Lexus RX 350. However, it is still accessible from the selected car via links, so may be relevant.

INSTALL BRAKE ACTUATOR
1. Install the brake actuator to the actuator bracket assembly with the 2 nuts.
  Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
INSTALL BRAKE ACTUATOR WITH BRAKE ACTUATOR BRACKET
1. Install the brake actuator with brake actuator bracket with the 2 bolts and nut.
  Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf)
  
  NOTE: Be careful not to damage the brake tubes and wire harness.
  
  Fig 1: Identifying Brake Actuator Assembly Of Brake Actuator Bracket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Connect the actuator connector.
  NOTE: Make sure that the connector is locked securely.
  
  Fig 2: Identifying Actuator Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Temporarily tighten each brake tube to the correct positions of the brake actuator assembly as shown in the illustration.
  HINT:
  - *1: To Front Wheel Cylinder RH
  - *2: To Front Wheel Cylinder LH
  - *3: To Rear Wheel Cylinder RH
  - *4: To Rear Wheel Cylinder LH
  - *5: From 2nd Master Cylinder
  - *6: From 1st Master Cylinder
    
    Fig 3: Identifying Brake Actuator Assembly
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Using SST, fully tighten each brake tube.
  SST 09023-00101
  
  Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf)
  
  Fig 4: Disconnecting Brake Tubes Of Brake Actuator
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Install the air conditioner tube bracket with the bolt and connect the wire harness clamp and air conditioner tube clamp.
  Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)
  
  Fig 5: Locating Air Conditioner Tube Bracket Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL ENGINE ROOM COVER SIDE (See INSTALLATION )
REMOVE V-BANK COVER SUB-ASSEMBLY (See REMOVAL )
REMOVE AIR CLEANER CAP SUB-ASSEMBLY (See REMOVAL )
REMOVE AIR CLEANER CASE SUB-ASSEMBLY (See REMOVAL )
FILL RESERVOIR WITH BRAKE FLUID (See BLEEDING )
BLEED BRAKE MASTER CYLINDER SUB-ASSEMBLY (See BLEEDING )
BLEED BRAKE LINE (See BLEEDING )
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See INITIALIZATION ).
BLEED BRAKE ACTUATOR (See BLEEDING )
CHECK FOR BRAKE FLUID LEAKAGE
CHECK FLUID LEVEL IN RESERVOIR (See BLEEDING )
INSTALL AIR CLEANER CASE SUB-ASSEMBLY (See INSTALLATION )
INSTALL AIR CLEANER CAP SUB-ASSEMBLY (See INSTALLATION )
INSTALL V-BANK COVER SUB-ASSEMBLY (See INSTALLATION )
PERFORM INITIALIZATION
HINT:

(See INITIALIZATION )
PERFORM YAW RATE SENSOR ZERO POINT CALIBRATION
HINT:

(See CALIBRATION )
CHECK BRAKE ACTUATOR WITH INTELLIGENT TESTER
HINT:

(See ON-VEHICLE INSPECTION )