Inspection Procedure
- PERFORM ACTIVE TEST BY INTELLIGENT TESTER
- Connect the intelligent tester to DLC3.
- Turn the ignition switch to the ON position and press the intelligent tester main switch ON.
- Select the item below in the ACTIVE TEST and then check that the relay operates.
BODY
ITEM CONDITION CHARTItem Test Details Diagnostic Note F FOG LIGHT RLY Trun Front fog light relay ON/OFF -
NG: Go to step 2
OK: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE
- INSPECT FUSE
- Inspect the FR FOG fuse and TAIL fuse in the instrument panel junction block assembly.
Resistance:
Below 1 Ω
NG: REPLACE FUSE
OK: Go to Next step
- Inspect the FR FOG fuse and TAIL fuse in the instrument panel junction block assembly.
- INSPECT RELAY
- Inspect fog light relay continuity.
- Remove the fog light relay from the instrument panel J/B assembly.
- Measure the resistance according to the value(s) in the table below.
Resistance
TESTER CONNECTION SPECIFIED CONDITIONTester connection Condition Specified resistance 3 - 5 Always 10 kΩ or higher 3 - 5 Apply B+ between the terminal 1 and 2 Below 1 Ω
- Inspect tail relay continuity.
- Remove the tail relay from the instrument panel J/B assembly.
- Measure the resistance according to the value(s) in the table below.
Resistance
TESTER CONNECTION SPECIFIED CONDITIONTester connection Condition Specified resistance 3 - 5 Always 10 kΩ or higher 3 - 5 Apply B+ between the terminal 1 and 2 Below 1 Ω
NG: REPLACE RELAY
OK: Go to Next step
- Inspect fog light relay continuity.
- INSPECT INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY (POWER SOURCE CIRCUIT)
- Measure the voltage according to the value(s) in the table below.
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Voltage
TESTER CONNECTION SPECIFIED CONDITIONTester connection Condition Specified condition 1A-1 - Body ground Always 10 to 14 V
NG: REPAIR OR REPLACE HARNESS OR CONNECTOR (BATTERY - INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY)
OK: Go to Next step
- Measure the voltage according to the value(s) in the table below.
- INSPECT INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY
- Measure the voltage according to the value(s) in the table below.
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Voltage
TESTER CONNECTION SPECIFIED CONDITIONTester connection Condition Specified condition 1C-1 - Body ground Light control switch TAIL and Front fog light switch OFF → ON Below 1 V → 10 to 14 V 1D-5 - Body ground Light control switch TAIL and Front fog light switch OFF → ON Below 1 V → 10 to 14 V
NG: Go to step 6
OK: REPAIR OR REPLACE HARNESS OR CONNECTOR
- Measure the voltage according to the value(s) in the table below.
- INSPECT INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY
- Measure the voltage according to the value(s) in the table below.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Voltage
TESTER CONNECTION SPECIFIED CONDITIONTester connection Condition Specified condition 1L-3 - Body ground Light control switch OFF → TAIL Below 1 V → 10 to 14 V
NG: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE
OK: Go to Next step
- Measure the voltage according to the value(s) in the table below.
- CHECK HARNESS AND CONNECTOR
- Measure the voltage according to the value(s) in the table below.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Voltage
TESTER CONNECTION SPECIFIED CONDITIONTester connection Condition Specified condition 1L-4 - Body ground Light control switch OFF → TAIL Below 1 V → 10 to 14 V
NG: REPAIR OR REPLACE HARNESS OR CONNECTOR
OK: Go to Next step
- Measure the voltage according to the value(s) in the table below.
- INSPECT INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY
- Measure the voltage according to the value(s) in the table below.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Voltage
TESTER CONNECTION SPECIFIED CONDITIONTester connection Condition Specified condition 1I-8 - Body ground Light control switch OFF → TAIL Below 1 V → 10 to 14 V
NG: REPLACE INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY
OK: Go to Next step
- Measure the voltage according to the value(s) in the table below.
- CHECK HARNESS AND CONNECTOR (MULTIPLEX NETWORK BODY ECU INSTRUMENT PANEL JUNCTION BLOCK)
- Disconnect the B7 connector of multiplex network body ECU and the 1I connector of the instrument panel junction block assembly.
- Measure the resistance according to the value(s) in the table below.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Resistance
TESTER CONNECTION SPECIFIED CONDITIONTester connection Condition Specified condition B7-7 - 1I-8 Always Below 1 Ω
NG: REPAIR OR REPLACE HARNESS OR CONNECTOR
OK: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE