Section 501 (Rear Door): Disassembly

Using a screwdriver, remove the door inside handle bezel No.2 as shown in Fig 1 .

HINT:

Tape up the screwdriver tip before use.

Fig 1: Removing Door Inside Handle Bezel No. 2 Using Screwdriver

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove the screw.
2. Using a screwdriver, remove the door inside handle bezel No. 1 as shown in Fig 2 .

   HINT:

   Tape up the screwdriver tip before use.

   Fig 2: Removing Door Inside Handle Bezel No. 1 Using Screwdriver

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a screwdriver, remove the power window switch as shown in Fig 3 .

   HINT:

   Tape up the screwdriver tip before use.

2. Disconnect the connector.
   Fig 3: Removing Power Window Switch Using Screwdriver

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Using a screwdriver, remove the door courtesy light, then disconnect the connector.

HINT:

Tape up the screwdriver tip before use.

Fig 4: Removing Door Courtesy Light Using Screwdriver

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove the 3 screws and the 4 clips.
2. Insert a screwdriver between the door and the door trim to pry the trim.
   Fig 5: Removing Door Trim Screws & Clips

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE: Be careful not to damage the door and the door trim. 

   HINT:

   Tape up the screwdriver tip before use.

3. Pull the trim upward to remove it.

1. Remove the screw and the inside handle.
2. Disconnect the 2 control cables from the inside handle as shown in Fig 6 .
   Fig 6: Disconnecting Control Cables From Inside Handle

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove the 3 screws and the speaker, then disconnect the connector.
2. w/ Mark Levinson:

   Remove the 4 screws and speaker, then disconnect the connector.

1. Remove the clamps and the wire harness.
2. Remove the service hole cover.
   NOTE: Do not tear the cover. 

   HINT:

   At the time of reassembly, bring out the 2 control cables and the wire harness through the service hole cover.

   Fig 7: Removing Service Hole Cover

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Using a scraper, remove the door belt molding.

HINT:

Tape up the scraper tip before use.

Remove the 2 bolts, the screw and the division bar.

Disconnect the glass from the regulator arm, and remove the door glass by pulling it upward.

1. Disconnect the connector, then remove the 3 bolts.

   Torque: 8,0 N.m (82 kgf.cm, 71 in.lbf) 

2. Loosen the bolt and the window regulator.

   Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf) 

   Fig 10: Removing Window Regulator Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   HINT:

   Remove the regulator through the service hole.

   HINT:

   At the time of reassembly, apply MP grease to the window regulator.

   NOTE: At the time of reassembly, do not apply grease to the sprang of the window regulator. 
   Fig 11: Removing Window Regulator

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove the screw.
2. Disconnect the connector.
3. Disconnect the link from the outside handle.
4. Using a torx wrench, remove the 3 screws and the door lock.

   Torx wrench: T30 (Part No. 09042-00010 or locally manufactured tool) 

   Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf) 

HINT:

Remove the door lock through the service hole.

HINT:

At the time of reassembly:

• Apply adhesive to the 3 screws.

  Part No. 08833-00070, THREE BOND 1324 or equivalent. 

  Fig 12: Removing Door Lock

  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
• Remove the protector, and apply MP grease to the sliding and rotating parts of the door lock.

Remove the 2 bolts and the outside handle.

Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf) 

Fig 13: Removing Outside Handle

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002