On-Vehicle Repair

CAUTION: When working with FIPG material, you must observe the following items.

Using a razor blade and gasket scraper, remove all the old FIPG material from the gasket surfaces.
Thoroughly clean all components to remove all the loose material.
Clean both sealing surfaces with a non-residue solvent.
Apply FIPG in an approx. 1 mm (0.04 in.) wide bead along the sealing surface.
Parts must be assembled within 10 minutes of application. Otherwise, the FIPG material must be removed and reapplied.

REMOVE DRAIN PLUG WITH GASKET AND DRAIN ATF
REMOVE OIL PAN (See ATF TEMPERATURE SENSOR ).
EXAMINE PARTICLES IN PAN (See ATF TEMPERATURE SENSOR ).
REMOVE OIL STRAINER (See ATF TEMPERATURE SENSOR ).
REMOVE SOLENOID WIRING WITH ATF TEMPERATURE SENSOR (See ATF TEMPERATURE SENSOR ).
REMOVE VALVE BODY
Remove the 21 bolts and valve body.

Fig 1: Removing Valve Body
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE CHECK BALL BODY AND SPRING
NOTE: Do not drop the check ball body and spring.

Fig 2: Removing Check Ball Body And Spring
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE SOLENOID VALVE
1. Remove the 4 bolts and shift solenoid valve No. 1, No. 2, No. 3 and No. 4.
2. Remove the bolt, lock plate and linear solenoid valve SLN.
3. Remove the 2 O-rings from shift solenoid valve No. 2 and No. 4.
4. Remove the bolt, lock plate and linear solenoid valve SLU and SLT.
  
  Fig 3: Identifying Solenoid Valve Components
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL SOLENOID VALVE
1. Install the linear solenoid valve SLU and SLT and the lock plate with the bolt.
  Torque: 6.4 N.m (65 kgf.cm, 56 in.lbf)
2. Coat 2 new O-rings with ATF.
3. Install the 2 O-rings to the shift solenoid valve No. 2 and No. 4.
4. Install the linear solenoid valve SLN with the bolt.
  Torque: 10 N.m (100 kgf.cm, 7 ft.lbf)
5. Install the shift solenoid valve No. 1, No. 2, No. 3 and No. 4 with the 4 bolts.
  Torque:
  
  Shift solenoid valve No. 1 and No. 3:
  
  6.4 N.m (65 kgf.cm, 56 in.lbf)
  
  Shift solenoid valve No. 2 and No. 4:
  
  10 N.m (100 kgf.cm, 7 ft.lbf)
INSTALL CHECK BALL BODY AND SPRING

Fig 4: Installing Check Ball Body And Spring
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL VALVE BODY
1. Align the groove of the manual valve to pin of the lever.
  
  Fig 5: Aligning Groove Of Manual Valve To Pin Of Lever
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the 21 bolts.
  Torque: 10 N.m (100 kgf.cm, 7 ft.lbf)
  
  Bolt length:
  
  Bolt A: 23 mm (0.91 in.)
  
  Bolt B: 28 mm (1.10 in.)
  
  Bolt C: 36 mm (1.42 in.)
  
  Bolt D: 55 mm (2.17 in.)
  
  Fig 6: Installing Valve Body Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL SOLENOID WIRING WITH ATF TEMPERATURE SENSOR (See ATF TEMPERATURE SENSOR ).
INSTALL OIL STRAINER (See ATF TEMPERATURE SENSOR ).
INSTALL OIL PAN (See ATF TEMPERATURE SENSOR ).
INSTALL DRAIN PLUG WITH NEW GASKET
Torque: 20 N.m (205 kgf.cm, 15 ft.lbf)
FILL FLUID AND CHECK FLUID
3UZ-FE: (See appropriate step(s) under PRE-CHECK ).

2JZ-GE Engine: (See appropriate step(s) under PRE-CHECK ).