FixVault
Home › Lexus › 2005 › GS 430 › Repair and Diagnosis › Transmission › Automatic Trans › Automatic Transmission (On-Vehicle Service) › Floor Shift Assembly › Reassembly

Floor Shift Assembly: Reassembly

HINT:

Before reassembly, apply MP grease to the parts indicated by arrows (See FLOOR SHIFT ASSEMBLY ).

  1. INSTALL CLIP, CONNECTING ROD SWIVEL, LOWER CONTROL SHAFT BUSHING, LOWER CONTROL SHAFT PIECE, PLATE WASHER AND SHIFT LEVER BOOT TO CONTROL LEVER 
    1. Install the shift lever boot, 2 plate washers, lower control shaft piece, lower control shaft bushing and connecting rod swivel to the control lever.
      Fig 1: Installing Clip Using Pliers
      G02943263Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using pliers, install the clip.
  2. INSTALL CONTROL LEVER, SPACER AND CONTROL SHAFT 
    1. Connect the shift lever boot to the shift lever plate.

      HINT:

      Pull out the 3 lips of the shift lever boot securely, as shown in the illustration.

      Fig 2: Pulling Lips Of Shift Lever Boot
      G02943264Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a wire brush, remove the adhesive adhered to the threads of control shaft.
    3. Install the control shaft and 2 spacers.
    4. Install the washer and torque a new nut.

      Torque: 19 N.m (194 kgf.cm, 14 ft.lbf) 

      Fig 3: Installing Control Shaft, Spacers, Washer And Torque New Nut
      G02943265Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL SHIFT LEVER SUB-ASSEMBLY 
    1. Install a new shift lever nut to the shift lever sub-assembly.

      HINT:

      Insert the shift lever nut securely until it fits and check there is no looseness.

      Fig 4: Installing New Shift Lever Nut To Shift Lever Sub Assembly
      G02943266Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the shift lever sub-assembly.
    3. Using a pin punch and hammer, drive in the pin.
      Fig 5: Installing Pin Using Pin Punch And Hammer
      G02943267Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL SHIFT LOCK CONTROL UNIT ASSEMBLY 
    1. Connect the shift lock solenoid link and install a new slotted spring pin.
    2. Install the compression spring to the shift lock solenoid link.
    3. Push and install the shift lock solenoid link with the compression spring to the shift lock control unit assembly.
    4. Install the shift lock control unit assembly.
      Fig 6: Installing Shift Lock Control Unit Assembly
      G02943268Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      Do not torque the shift lock control unit assembly set screws.

  5. INSTALL SHIFT LOCK PLATE STOPPER 
    1. Install the shift lever anti-rattle cushion and shift lock plate stopper cap to the shift lock plate stopper.
    2. Install the shift lock release spring to the shift lock plate stopper.
    3. Install the stopper to the shift lever plate.

      HINT:

      • Check that the claw of the shift lock plate stopper firmly fits in and slides smoothly.
      • Insert and connect the projection of the shift lock plate stopper into the square hole of the shift lock control unit assembly.
        Fig 7: Installing Shift Lock Plate Stopper
        G02943269Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL NO.1 SHIFT LOCK SWITCH PLATE 
    1. Install the shift lever anti-rattle cushion to the roller.
    2. Install the roller and shift lever anti-rattle cushion to the plate.
      Fig 8: Installing Roller And Shift Lever Anti-Rattle Cushion To Plate
      G02943270Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the No. 1 shift lock switch plate in the direction shown in Fig 9 and lower to the direction shown by an arrow.

      HINT:

      Connect the groove of the No. 1 shift lock switch plate to the projection of the shift lock control unit assembly.

      Fig 9: Installing No. 1 Shift Lock Switch Plate
      G02943271Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL AND TORQUE 2 SHIFT LOCK CONTROL UNIT ASSEMBLY SET SCREWS 

    Torque: 2.0 N.m (20 kgf.cm, 17 in.lbf) 

    Fig 10: Installing And Torquing Shift Lock Control Unit Assembly Set Screws
    G02943272Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL SPRING HOLDER AND SHIFT LEVER TORSION SPRING 
    1. Install the shift lever torsion spring.
      Fig 11: Installing Shift Lever Torsion Spring
      G02943273Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the spring holder.
      Fig 12: Installing Spring Holder
      G02943274Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL SHIFT LEVER DETENT PIN, SHIFT LEVER SPRING DAMPER AND COMPRESSION SPRING TO SHIFT LEVER SUB-ASSEMBLY 
    Fig 13: Installing Shift Lever Detent Pin, Shift Lever Spring Damper And Compression Spring To Shift Lever Assembly
    G02943275Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. ASSEMBLE INDICATOR LAMP SUB-ASSEMBLY 
    1. Install the terminals of the indicator lamp wire sub-assembly to the connector.
    2. Install the bulb to the indicator lamp wire sub-assembly.
  11. INSTALL SHIFT LEVER GUIDE HOUSING AND INDICATOR LAMP SUB-ASSEMBLY 
    1. Install the indicator lamp sub-assembly to the shift lever guide housing.
    2. Install the shift lever housing with the indicator lamp sub-assembly to the shift lever plate.
      Fig 14: Installing Shift Lever Housing With Indicator Lamp Sub-Assembly To Shift Lever Plate
      G02943276Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Connect the indicator lamp wire sub-assembly to the shift lever plate.

      HINT:

      Hook the indicator lamp wire sub-assembly securely on the retainer of the shift lock plate.

      Fig 15: Connecting Indicator Lamp Wire Sub-Assembly To Shift Lever Plate
      G02943277Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL SHIFT LOCK RELEASE LINK AND SPRING 
    1. Install the shift lock release spring to the shift lock release link.
    2. Install the 2 shift lever housing set bolts, nuts, shift lock release link and spring.
    3. Torque the 2 nuts.

      Torque: 3.9 N.m (40 kgf.cm, 35 in.lbf) 

      Fig 16: Installing Shift Lock Release Link And Spring
      G02943278Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. INSTALL SLIDE COVER 
  14. INSTALL POSITION INDICATOR LENS TO POSITION INDICATOR HOUSING 

    HINT:

    Fit the 4 claws of the position indicator lens in the grooves of the position indicator housing securely.

    Fig 17: Installing Position Indicator Lens To Position Indicator Housing
    G02943279Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. INSTALL POSITION INDICATOR HOUSING 
    1. Install the shift lever cap to the position indicator housing.
    2. Install the position indicator housing to the shift lever plate.

      HINT:

      Fit the 4 clips of the position indicator housing in the shift lever plate securely.

      Fig 18: Installing Position Indicator Housing
      G02943280Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. INSTALL WIRE PROTECTOR TO SHIFT LEVER PLATE 
    Fig 19: Installing Wire Protector To Shift Lever Plate
    G02943281Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. INSTALL SHIFT LEVER KNOB AND SHIFT LEVER KNOB COVER 
About FixVault