Instrument Panel Safety Pad Sub-ASSY: Replacement

HINT:

See COMPONENTS 

1. TABLE OF BOLT, SCREW AND NUT 

   HINT:

   The bolts, screws and nuts, which are necessary for installation and removal of the instrument panel, are shown in Fig 1 with alphabets.

   Fig 1: Bolt, Screw & Nut Table

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2. DISCONNECT BATTERY NEGATIVE TERMINAL (SEE  PRECAUTION  ) 
3. REMOVE SHIFT LEVER KNOB SUB-ASSY 
4. REMOVE SHIFT LEVER KNOB SUB-ASSY 
5. REMOVE CONSOLE UPPER PANEL GARNISH NO. 2 
   1. Disengage the 3 clips and remove the console upper panel garnish No. 2.
      Fig 2: Removing Console Upper Panel Garnish No. 2

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6. REMOVE CONSOLE UPPER PANEL GARNISH NO. 1 
   1. Disengage the 4 clips and remove the console upper panel garnish No. 1.
      Fig 3: Removing Console Upper Panel Garnish No. 1

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7. REMOVE CONSOLE PANEL UPPER ASSY 
   1. Disengage the 11 clips and remove the console panel upper assy, then disconnect the connectors.
      Fig 4: Removing Console Panel Upper Assy

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8. REMOVE INSTRUMENT PANEL GARNISH SUB-ASSY LH 
   1. Using a molding remover, disengage the 7 clips as shown in Fig 5.
   2. Disconnect the connector and remove the instrument panel garnish sub-assy LH.
      Fig 5: Removing Instrument Panel Garnish Sub-Assy LH

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9. REMOVE INSTRUMENT PANEL GARNISH SUB-ASSY RH 
10. REMOVE INSTRUMENT CLUSTER FINISH PANEL CENTER LOWER 
    1. Disengage the 5 clips and remove the instrument cluster finish panel center lower, then disconnect the connectors.
       Fig 6: Removing Instrument Cluster Finish Panel Center Lower

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11. REMOVE INTEGRATION CONTROL & PANEL ASSY (SEE  OVERHAUL  ) 
12. REMOVE CONSOLE REAR END PANEL SUB-ASSY 
    1. Disengage the 2 clips and the 5 claws, and then remove the console rear end panel sub-assy.
    2. Disconnect the connectors.
       Fig 7: Removing Console Rear End Panel Sub-Assy

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13. REMOVE RR CONSOLE BOX ASSY 
    1. Remove the 2 bolts < D >, the 2 screws < F > and the RR console box assy.
       Fig 8: Removing RR Console Box Assy

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14. REMOVE CONSOLE BOX INSERT FRONT NO. 2 
    1. Disengage the 2 claws.
    2. Pull the console box insert front No. 2 rearward to remove it.
       Fig 9: Removing Console Box Insert Front No. 2

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15. REMOVE CONSOLE BOX INSERT 
16. REMOVE CONSOLE UPPER PANEL GARNISH FRONT 
    1. Disengage the 5 clips and remove the console upper panel garnish front, then disconnect the connectors.
       Fig 10: Removing Console Upper Panel Garnish Front

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17. REMOVE CONSOLE BOX LOWER 
    1. Remove the 2 bolts < D >.
    2. Remove the 2 screws < F > and the console box lower.
       Fig 11: Removing Console Box Lower

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18. REMOVE STEERING WHEEL COVER LOWER NO. 2 
19. REMOVE STEERING WHEEL COVER LOWER NO. 3 
20. REMOVE HORN BUTTON ASSY (SEE  REPLACEMENT  ) 
21. REMOVE STEERING WHEEL ASSY (SEE  OVERHAUL  ) 

    SST 09950-50013 (09951-05010, 09952-05010, 09953-05020, 09954-05021)

22. REMOVE STEERING COLUMN COVER (SEE  OVERHAUL  ) 
23. REMOVE TURN SIGNAL SWITCH ASSY W/SPIRAL CABLE SUB-ASSY (SEE  OVERHAUL  ) 
24. REMOVE FRONT DOOR SCUFF PLATE LH (SEE  REPLACEMENT  ) 
25. REMOVE FRONT DOOR SCUFF PLATE RH (SEE  REPLACEMENT  ) 
26. REMOVE FRONT FLOOR FOOTREST 
    1. Disengage the 2 claws and remove the front floor footrest.
       Fig 12: Removing Front Floor Footrest

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27. REMOVE COWL SIDE TRIM BOARD LH 
    1. Remove the clip.
    2. Disengage the 2 clips and remove the cowl side trim board LH.
       Fig 13: Removing Cowl Side Trim Board LH

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28. REMOVE COWL SIDE TRIM BOARD RH 
29. REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO. 1 
    1. Remove the screw < G >.
    2. Disengage the 2 clips and the claw, and then remove the instrument panel under cover sub-assy No. 1.
       Fig 14: Removing Instrument Panel Under Cover Sub-Assy No. 1

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30. REMOVE INSTRUMENT CLUSTER FINISH PANEL ORNAMENT 
    1. Disengage the 2 clips and remove the instrument cluster finish panel ornament.
       Fig 15: Removing Instrument Cluster Finish Panel Ornament

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31. REMOVE SWITCH HOLE BASE NO. 1 
32. REMOVE INSTRUMENT PANEL FINISH PLATE 
    1. Remove the instrument panel finish plate.
       Fig 16: Removing Instrument Panel Finish Plate

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33. REMOVE INSTRUMENT PANEL FINISH LOWER PANEL RH 
    1. Remove the 3 bolts < E >.
    2. Disconnect the hood lock control cable assy and the fuel lid lock control cable sub-assy.
    3. Disengage the 4 clips.
    4. Disconnect the connectors and remove the instrument panel finish lower panel RH.
       Fig 17: Removing Instrument Panel Finish Lower Panel RH

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34. REMOVE INSTRUMENT PANEL LOWER LH 
    1. Remove the 3 bolts E and instrument panel lower LH.
35. REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSY 
    1. Remove the 2 clips.
    2. Disengage the 2 clips and remove the instrument cluster finish panel sub-assy.
       Fig 18: Removing Instrument Cluster Finish Panel Sub-Assy

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36. REMOVE COMBINATION METER ASSY 
    1. Remove the 4 screws < H >.
    2. Loosen the 2 bolts and remove the combination meter assy.
       Fig 19: Removing Combination Meter Assy

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37. REMOVE INSTRUMENT PANEL REGISTER ASSY NO. 1 
    1. Remove the screw < G >.
    2. Disengage the 3 claws and remove the instrument panel register assy No. 1.
       Fig 20: Removing Instrument Panel Register Assy No. 1

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38. REMOVE INSTRUMENT PANEL UNDER COVER NO. 2 
    1. Remove the screw < G >.
    2. Disengage the 3 clips and remove the instrument panel under cover No. 2.
       Fig 21: Removing Instrument Panel Under Cover No. 2

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39. REMOVE INSTRUMENT PANEL ORNAMENT 
    1. Disengage the 4 clips and remove the instrument panel ornament.
       Fig 22: Removing Instrument Panel Ornament

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40. DISCONNECT PASSENGER AIRBAG CONNECTOR (SEE  REPLACEMENT  ) 
41. REMOVE GLOVE COMPARTMENT DOOR ASSY 
    1. Remove the 5 screws < G >.
    2. Disengage the 2 clips and remove the glove compartment door assy, then disconnect the connectors.
       Fig 23: Removing Glove Compartment Door

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42. REMOVE INSTRUMENT PANEL REGISTER ASSY NO. 2 
43. REMOVE DISC PLAYER CHANGER W/ BRACKET (W/ DISC PLAYER CHANGER) (SEE  DISC PLAYER CONTROLLER  ) 
44. REMOVE ASSIST GRIP ASSY (SEE  REPLACEMENT  ) 
45. REMOVE FRONT PILLAR GARNISH LH (SEE  REPLACEMENT  ) 
46. REMOVE FRONT PILLAR GARNISH RH (SEE  REPLACEMENT  ) 
47. REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSY W/DEFROSTER NOZZLE DUCT 
    1. Remove the 9 bolts < C > < E > and nut < A >.
    2. Disconnect the connectors.
    3. Remove the instrument panel safety pad sub-assy w/ defroster nozzle duct.
       Fig 24: Removing Instrument Panel Safety Pad Sub-Assy W/Defroster Nozzle Duct

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48. REMOVE DEFROSTER NOZZLE ASSY 
    1. Remove the 5 screws < I > and defroster nozzle assy.
49. REMOVE HEATER TO REGISTER DUCT NO. 3 
    1. Remove the 2 screws < I > and heater to register duct No. 3.
50. REMOVE SIDE DEFROSTER NOZZLE DUCT NO. 1 
51. REMOVE SIDE DEFROSTER NOZZLE DUCT NO. 2 
52. REMOVE AUTOMATIC LIGHT CONTROL SENSOR 
53. REMOVE INSTRUMENT PANEL WIRE NO. 3 
54. REMOVE CONNECTOR NO. 2 HOLDER 
55. REMOVE INSTRUMENT PANEL SPEAKER PANEL SUB-ASSY NO. 1 (W/ 12 SPEAKER) 
56. REMOVE STEREO COMPONENT SPEAKER ASSY FRONT (W/ 12 SPEAKER) (SEE  STEREO COMPONENT SPEAKER ASSY FRONT  ) 
57. REMOVE ANTENNA CORD SUB-ASSY (SEE  ANTENNA CORD SUB-ASSY  ) 
58. REMOVE NAVIGATION ANTENNA ASSY (W/ NAVIGATION SYSTEM) (SEE  NAVIGATION ANTENNA ASSY  ) 
59. REMOVE INSTR PNL PASS L/DOOR AIR BAG ASSY (SEE  REPLACEMENT  ) 
60. REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSY 
61. INSTALL INSTR PNL PASS L/DOOR AIR BAG ASSY (SEE  REPLACEMENT  ) 
62. INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSY W/DEFROSTER NOZZLE DUCT 
    1. Using a torque wrench, install the bolt.

       Torque: 20 N.m (204 kgf.cm, 14 ft.lbf) 

       Fig 25: Installing Instrument Panel Safety Pad Sub-Assy W/Defroster Nozzle Duct

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63. INSTALL COMBINATION METER ASSY 
    1. Pull the check pin backward while pressing the check pin with a flat-head screwdriver as shown in Fig 26.
       Fig 26: Pulling Check Pin Backward Pressing Check Pin with Screwdriver

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    2. Check that the wire harness connector is engaged in the instrument panel safety pad installation position.
    3. Install the 4 screws in order as shown in Fig 27.
       Fig 27: Installing Combination Meter Assy Screws

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    4. Tighten the 2 connector fitting bolts until a clicking sound can be heard.
    5. After tightening, check that the check pin protrudes.
64. ADJUST SPIRAL CABLE SUB-ASSY (SEE  SPIRAL CABLE SUB-ASSY  ) 
65. INSTALL STEERING WHEEL ASSY (SEE  OVERHAUL  ) 
66. INSTALL HORN BUTTON ASSY (SEE  REPLACEMENT  ) 
67. INSPECT HORN BUTTON ASSY (SEE  ON-VEHICLE INSPECTION  ) 
68. INCLINATION SENSOR ZERO DEGREE CORRECTION (See  OVERHAUL   ) 
69. INSPECT SRS WARNING LIGHT (SEE  HOW TO PROCEED WITH TROUBLESHOOTING  )