On-Vehicle Repair

CAUTION: When working with FIPG material, you must observe the following items.

Using a razor blade and gasket scraper, remove all the old FIPG material from the gasket surfaces.
Thoroughly clean all components to remove all the loose material.
Clean both sealing surfaces with a non-residue solvent.
Apply FIPG in an approx. 1 mm (0.04 in.) wide bead along the sealing surface.
Parts must be assembled within 10 minutes of application. Otherwise, the FIPG material must be removed and reapplied.

REMOVE NO. 1 AND NO. 2 ENGINE UNDER COVERS
REMOVE LH FRONT FLOOR CENTER COVER
REMOVE NO. 1 REAR FLOOR BOARD
REMOVE DRAIN PLUG WITH GASKET AND DRAIN ATF
REMOVE OIL PAN (See ATF TEMPERATURE SENSOR )
EXAMINE PARTICLES IN PAN (See ATF TEMPERATURE SENSOR )
REMOVE OIL STRAINER (See ATF TEMPERATURE SENSOR )
REMOVE SOLENOID WIRING WITH ATF TEMPERATURE SENSOR (See ATF TEMPERATURE SENSOR )
REMOVE VALVE BODY
Remove the 20 bolts and valve body.

Fig 1: Locating Bolts & Valve Body
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE CHECK BALL BODY AND SPRING
NOTE: Do not drop the check ball body and spring.

Fig 2: Removing Check Ball Body & Spring
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE SOLENOID VALVE
1. Remove the 3 bolts and shift solenoid valve No. 1, No. 2 and No. 3.
2. Remove the 2 bolts, oil guide plate, lock plate, shift solenoid valve SLN and No. 4.
3. Remove the 6 O-rings from each shift solenoid valve.
4. Remove the bolt, lock plate and shift solenoid valve SLU and SLT.
  
  Fig 3: Removing Solenoid Valve
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL SOLENOID VALVE
1. Install the shift solenoid valve SLU and SLT and the lock plate with the bolt.
  1. Torque: 6.4 N.m (65 kgf.cm, 56 in.lbf)
2. Coat 6 new O-rings with ATF.
3. Install the 6 O-rings to the each solenoid valve.
4. Install the shift solenoid valve SLN, No. 4, lock plate and oil guide plate with the 2 bolts.
  1. Torque: 10 N.m (100 kgf.cm, 7 ft.lbf)
5. Install the shift solenoid valve No. 1, No. 2 and No. 3 with the 3 bolts.
  1. Torque:
  2. Shift solenoid valve No. 1 and No. 3:
  3. 6.4 N.m (65 kgf.cm, 56 in.lbf)
  4. Shift solenoid valve No. 2:
  5. 10 Nm(100 kgf.cm, 7 ft.lbf)
INSTALL CHECK BALL BODY AND SPRING

Fig 4: Installing Check Ball Body & Spring
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL VALVE BODY
1. Align the groove of the manual valve to pin of the lever.
  
  Fig 5: Aligning Groove Of Manual Valve To Pin Of Lever
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the 20 bolts.
  1. Torque: 10 N.m (100 kgf.cm, 7 ft.lbf)
    
    Fig 6: Installing Bolts
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  1. Bolt length:
  2. Bolt A: 23 mm (0.91 in.)
  3. Bolt B: 28 mm (1.10 in.)
  4. Bolt C: 36 mm (1.42 in.)
  5. Bolt D: 55 mm (2.17 in.)
INSTALL SOLENOID WIRING WITH ATF TEMPERATURE SENSOR (See ATF TEMPERATURE SENSOR )
INSTALL OIL STRAINER (See ATF TEMPERATURE SENSOR )
INSTALL OIL PAN (See ATF TEMPERATURE SENSOR )
INSTALL DRAIN PLUG WITH NEW GASKET Torque: 20 N.m (205 kgf.cm, 15 ft.lbf)
FILL FLUID AND CHECK FLUID (See PRE-CHECK )
INSTALL NO. 1 REAR FLOOR BOARD
INSTALL LH FRONT FLOOR CENTER COVER
INSTALL NO. 1 AND NO. 2 ENGINE UNDER COVERS