Defogger System: Inspection

INSPECT DEFOGGER SWITCH (See INSPECTION )

INSPECT DEFOGGER RELAY CONTINUITY

TESTER POSITION SPECIFIED CONDITION

Condition	Tester connection	Specified condition
Always	1-2	Continuity
Apply B+ between terminals 1 and 2.	3-4	Continuity

If continuity is not as specified, replace the relay.

INSPECT DEFOGGER RELAY CIRCUIT (See REAR DEFOGGER RELAY CIRCUIT )

Fig 1: Identifying Defogger Relay Connector Terminals
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSPECT MIRROR DEFOGGER RELAY CONTINUITY

TESTER POSITION SPECIFIED CONDITION

Condition	Tester connection	Specified condition
Always	1-2	Continuity
Apply B+ between terminals 1 and 2.	3-5	Continuity

If continuity is not as specified, replace the relay.

Fig 2: Identifying Mirror Defogger Relay Connector Terminals

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSPECT DEFOGGER WIRE

NOTE:

When cleaning the glass, use a soft, dry cloth, and wipe the glass in the direction of the wire. Take care not to damage the wires.
Do not use detergents or glass cleaners with abrasive ingredients.
When measuring voltage, wrap a piece of tin foil around the tip of the negative probe and press the foil against the wire with your finger, as shown.

Fig 3: Identifying Tester Probe On Tin Foil

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Turn the ignition switch ON.
Turn the defogger switch ON.

Inspect the voltage at the center of each heat wire, as shown.

VOLTAGE CRITERIA SPECIFICATION

Voltage	Criteria
Approx. 5V	Okay (No break in wire)
Approx. 10V or 0V	Broken wire

Fig 4: Inspecting Voltage At Center Of Each Heat Wire

HINT:

If there is approximately 10 V, the wire is broken between the center of the wire and the positive (+) end. If there is no voltage, the wire is broken between the center of the wire and ground.

Place the voltmeter positive (+) lead against the defogger wire on the battery side.
Place the voltmeter negative (-) lead with the foil strip against the wire on the ground side.
Slide the positive (+) lead from battery to ground side.
The point where the voltmeter deflects from several V to zero V is the place where the defogger wire is broken.

HINT:

If the heat wire is not broken, the voltmeter indicates 0 V at the positive (+) end of the heat wire but gradually increases to about 12 V as the meter probe moves to the other end.

Fig 5: Placing Voltmeter Negative (-) Lead With Foil Strip Against Wire On Ground Side

IF NECESSARY, REPAIR DEFOGGER WIRE
1. Clean the broken wire tips with grease, wax and silicone remover.
2. Place the masking tape along both sides of the wire for repair.
3. Thoroughly mix the repair agent (DuPont paste No. 4817).
  
  Fig 6: Placing Masking Tape Along Both Sides Of Wire For Repair
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Using a fine tip brush, apply a small amount of the agent to the wire.
5. After a few minutes, remove the masking tape.
6. Do not repair the defogger wire for at least 24 hours.
  
  Fig 7: Applying Small Amount Of Agent To Wire
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
w/Mirror heater:
1. INSPECT MIRROR DEFOGGER OPERATION
1. Connect the positive (+) lead from the battery to terminal 5 and the negative (-) lead to terminal 4.
2. Check that the mirror becomes warm.
HINT:

It will take a short time for the mirror to become warm.

Fig 8: Connecting Positive (+) Lead From Battery To Terminal 5 & Negative (-) Lead To Terminal 4
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002