Cooling System (Mechanical): Cooling: Radiator: Disassembly

REMOVE PACKINGS
REMOVE RADIATOR CAP
REMOVE DRAIN PLUG
1. Remove the drain plug.
2. Remove the O-ring.
REMOVE ECT SWITCH
1. Remove the ECT switch.
2. Remove the O-ring.
ASSEMBLE SST
SST 09230-01010
1. Install the claw to the overhaul handle, inserting it in the hole in part A as shown in Fig 1 .
2. While gripping the handle, adjust the stopper bolt so that dimension B is as shown in Fig 1 .
  1. Dimension B: 0.2-0.3 mm (0.008-0.012 in.)
  Fig 1: Assembling SST
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
NOTE: If this adjustment is not done the claw may be damaged.
UNCAULK LOCK PLATES
Using SST to release the caulking, squeeze the handle until stopped by the stopper bolt.

SST 09230-01010

Fig 2: Uncaulking Lock Plates
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE TANKS AND O-RINGS
Lightly tap the bracket of the radiator (or radiator inlet or outlet) with a soft-faced hammer, and remove the tank and the O-ring.

Fig 3: Removing Tanks And O-Ring With Hammer
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
A/T:
1. REMOVE OIL COOLER FROM LOWER TANK
1. Loosen the nut, and remove the cooler pipe. Remove the 2 cooler pipes.
2. Remove the 2 nuts and 2 plate washers.
3. Remove the oil cooler and 2 O-rings.