Retainer, Headlamp Protector: Replacement

HINT:

• Use the same procedures for the RH side and LH side.
• The procedures listed below are for the LH side.
• To minimize damage to the headlamp unit in case of a collision, the stays for the headlamp unit have been constructed to break off. The stays are available as supply parts for low-cost repair.

1. REMOVE ENGINE UNDER COVER NO. 1 (See  REPLACEMENT  ) 
2. REMOVE FRONT FENDER LINER LH (See  REPLACEMENT  ) 
3. REMOVE FRONT FENDER LINER RH (See  REPLACEMENT  ) 
4. REMOVE FRONT BUMPER COVER (See step 5 in  REPLACEMENT  ) 
5. REMOVE LH HEADLAMP ASSY (See  OVERHAUL   ) 
6. INSTALL HEADLAMP LH BRACKET 
   1. Cut off the part shaded in Fig 1 and sand smooth with sandpaper.
      NOTE: After cutting off the part, place the headlamp LH bracket against the bosses and gradually file away until installation is possible.
      Fig 1: Cutting Off Shaded Part

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Install the headlamp LH bracket with the 2 screws.
   Fig 2: Installing Headlamp LH Bracket

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. INSTALL HEADLAMP RH BRACKET 
   1. Cut off the part shaded in Fig 3 and sand smooth with sandpaper.
      NOTE: After cutting off the part, place the headlamp RH bracket against the bosses and gradually file away until installation is possible.
      Fig 3: Cutting Off Shaded Part

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Install the headlamp RH bracket with the 2 screws.
   Fig 4: Installing Headlamp RH Bracket

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
8. INSTALL HEADLAMP PROTECTOR RETAINER UPPER LH 
   1. Cut off the part shaded in Fig 5 and sand smooth with sandpaper.
      NOTE: After cutting off the part, place the headlamp protector retainer UPPER LH against the bosses and gradually file away until installation is possible.
      Fig 5: Cutting Off Shaded Part

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Install the headlamp protector retainer UPPER LH with the 2 screws.
   Fig 6: Installing Headlamp Protector Retainer Upper LH

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
9. INSTALL HEADLAMP PROTECTOR RETAINER LWR LH 
   1. Cut off the part shaded in Fig 7 and sand smooth with sandpaper.
      NOTE: After cutting off the part, place the headlamp protector retainer LWR LH against the bosses and gradually file away until installation is possible.
      Fig 7: Cutting Off Shaded Part

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Install the headlamp protector retainer LWR LH with the 2 screws.
   Fig 8: Installing Headlamp Protector Retainer LWR LH

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
10. HEADLIGHT AIM ONLY (See  ADJUSTMENT   ) 
11. ADJUST FOG LIGHT AIM (See  ADJUSTMENT   )