FixVault

Inspection Procedure

  1. INSPECT FUSE 
    1. Select the ACTIVE TEST, use the hand-held tester to generate a control command, and then check that the A/C control is turned on and off.
      FUSE - REFERENCE TABLE

      Item Test Details Diagnostic Note
      DEFOGGER RLY-R Operate rear window defogger OFF/ON -
    1. OK: 
    2. When OFF is selected on the hand-held tester, the rear defogger should turn off. 
    3. When ON is selected on the hand-held tester, the rear defogger should become active. 

    NG: Go to step 2 

    OK: REPLACE AIR CONDITIONER CONTROL ASSY AND IF DEFOGGER STILL DOES NOT OPERATE, REPLACE MULTI-DISPLAY OR CLUSTER INTEGRATION PANEL 

  2. INSPECT FUSE (DEFOG, FR IG) 
    1. Remove the DEFOG H-fuse from the FL block.
    2. Remove the FR IG fuse from the engine room R/B.
    3. Measure the resistance of the fuse.
    1. Standard: Below 1 Ω 

    NG: REPLACE FUSE 

    OK: Go to next step 

  3. CHECK WIRE HARNESS (DEFOG RELAY - BATTERY) 
    1. Remove the DEFOG relay from the engine room R/B No. 2.
    2. Measure the voltage of the wire harness side connector.

      Standard: 

      DEFOG RELAY - BATTERY - VOLTAGE TABLE

      Tester Connection Condition Specified Condition
      R/B DEFOG relay terminal 1 - Body ground Ignition switch ON 10 to 14 V
      R/B DEFOG relay terminal 5 - Body ground Always 10 to 14 V
      Fig 1: Checking Wire Harness (Defog Relay - Battery)
      G03000882Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPAIR OR REPLACE HARNESS AND CONNECTOR 

    OK: Go to next step 

  4. INSPECT RELAY (Marking: DEFOG) 
    1. Remove the DEFOG relay from the engine room R/B No. 2.
    2. Measure the resistance of the relay.

      Standard: 

      RELAY (Marking: DEFOG) - RESISTANCE TABLE

      Tester Connection Specified Condition
      3-4 Below 1 Ω
      3-5 10 kΩ or higher
      3-5 Below 1 Ω (when battery voltage is applied to terminals 1 and 2)
      Fig 2: Inspecting Relay
      G03000883Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPLACE RELAY 

    OK: Go to next step 

  5. CHECK WIRE HARNESS (REAR WINDOW DEFOGGER - DEFOG RELAY AND BODY GROUND) 
    1. Disconnect the R22 and R23 defogger connectors.
    2. Disconnect the DEFOG relay from the engine room R/B No. 2.
    3. Measure the resistance of the wire harness side connectors.

      Standard: 

      REAR WINDOW DEFOGGER - DEFOG RELAY AND BODY GROUND - RESISTANCE TABLE

      Tester Connection Specified Condition
      R22-1 - R/B DEFOG relay terminal 3 Below 1 Ω
      R23-1 - Body ground Below 1 Ω
      Fig 3: Checking Wire Harness (Rear Window Defogger - Defog Relay And Body Ground)
      G03000884Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPAIR OR REPLACE HARNESS AND CONNECTOR 

    OK: Go to next step 

  6. CHECK WIRE HARNESS (DEFOG RELAY - A/C CONTROL ASSY) 
    1. Remove the DEFOG relay from the engine room R/B No. 2.
    2. Disconnect the A11 A/C control connector.
    3. Measure the resistance of the wire harness side connector.

      Standard: 

      DEFOG RELAY - A/C CONTROL ASSY - RESISTANCE TABLE

      Tester Connection Specified Connection
      A11-8 (RDFGR) - R/B DEFOG relay terminal 2 Below 1 Ω
      Fig 4: Checking Wire Harness (Defog Relay - A/C Control Assy)
      G03000885Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPAIR OR REPLACE HARNESS AND CONNECTOR 

    OK: Go to next step 

  7. INSPECT REAR WINDOW DEFOGGER (WIRE) (See step 3 in  INSPECTION  ) 

    NG: REPLACE REAR WINDOW DEFOGGER 

    OK: REPLACE AIR CONDITIONER CONTROL ASSY