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Cooling System (Mechanical): Cooling: Radiator: Removal

  1. REMOVE ENGINE UNDER COVER NO. 1 
  2. DRAIN ENGINE COOLANT 
  3. DISCONNECT RADIATOR UPPER HOSE FROM RADIATOR 
  4. DISCONNECT RADIATOR LOWER HOSE FROM RADIATOR 
  5. DISCONNECT A/T OIL COOLER HOSES FROM RADIATOR 
  6. REMOVE RADIATOR RESERVOIR 
    1. Disconnect the clamp on the wire from the radiator.
    2. Disconnect the reservoir hose from the radiator.
    3. Remove the 2 bolts, reservoir and grommet.
  7. REMOVE RADIATOR ASSEMBLY 
    1. Remove the 2 nuts, and disconnect the 2 clamps on the A/C discharge tube from the bracket.
    2. Remove the 2 bolts, and disconnect the 2 brackets on the wire from the radiator.
    3. Disconnect the A/T oil cooler hoses from the clamp on the fan shroud.
    4. Loosen the fan pulley mounting nuts holding the fluid coupling to the fan bracket.
    5. Remove generator drive belt (See REMOVAL ).
    6. Remove the 3 bolts holding the fan shroud to the radiator.
    7. Remove the 4 fan pulley mounting nuts.
    8. Pull out the fan with fluid coupling, fan pulley and fan shroud.
      Fig 1: Identifying A/T Oil Cooler Hoses
      G02985116Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    9. Remove the 2 nuts.
      Fig 2: Locating Nuts
      G02985117Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    10. Remove the 2 bolts.
    11. Lift out the radiator assembly.
    Fig 3: Locating Mounting Bolts
    G02985118Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE RADIATOR SIDE SUPPORTS FROM RADIATOR 
    1. Remove the 4 nuts and 2 brackets.
    2. Remove the 8 nuts and 2 side supports.
    Fig 4: Removing Side Supports
    G02985119Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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