FixVault

Rear A/C Control Assembly: Inspection

  1. REMOVE REAR HEATER CONTROL ASSEMBLY 

    Using a screwdriver, release the 4 claws and pull out the rear heater control assembly, then disconnect the connector.

    Fig 1: Removing Rear Heater Control Assembly
    G02987344Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSPECT ILLUMINATION OPERATION 

    Connect the positive (+) lead to terminal 2 and negative (-) lead to terminal 21 then check that the indicators come on.

    If operation is not as specified, replace the rear A/C control assembly.

    Fig 2: Inspecting Indicator Illumination Operation
    G02987345Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSPECT INDICATOR OPERATION 
    1. Connect the positive (+) lead all the other terminals to terminal 1 and negative (-) lead to, then check that the indicator comes on, as shown in the chart.
      INDICATOR SWITCH - TESTER CONNECTION

      Switch Tester connection
      Auto 3
      LO 4
      ME 5
      HI 6
      FACE 7
      Bi-Level 8
      FOOT 9
      Fig 3: Inspecting Indicator Operation (1 Of 2)
      G02987346Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      If operation is not as specified, replace the rear A/C control assembly.

    2. Connect the positive (+) lead from the battery to terminal 2, then check whether the indicators dim.
      Fig 4: Inspecting Indicator Operation (2 Of 2)
      G02987347Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      If operation is not as specified, replace the rear A/C control assembly.

  4. INSPECT SWITCH CONTINUITY 

    Check the continuity between terminals while switch is pressed, as shown in the chart.

    SWITCH CONTINUITY

    Switch Tester connection Specified condition
    Auto 13 - 22 Continuity
    OFF 14 - 22 Continuity
    LO 15 - 22 Continuity
    ME 16 - 22 Continuity
    HI 17 - 22 Continuity
    FACE 18 - 22 Continuity
    Bi-Level 19 - 22 Continuity
    FOOT 20 - 22 Continuity
    Fig 5: Inspecting Switch Continuity
    G02987348Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    If continuity is not as specified, replace the rear A/C control assembly.

  5. INSPECT VARIABLE RESISTOR OPERATION 
    1. Measure resistance between terminal 10 and 12.

      Standard resistance: 3.0 kΩ 

    2. Gradually move the temperature control lever from "COOL" side to "WARM" side, then check that the resistance between terminal 11 and 12 increase to 3.0 kΩ.
      Fig 6: Inspecting Variable Resistor Operation
      G02987349Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    If operation is not as specified, replace the rear A/C control assembly.

  6. INSTALL HEATER CONTROL ASSEMBLY