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Floor Shift Assembly: Disassembly

  1. REMOVE SHIFT LEVER KNOB 
  2. REMOVE POSITION INDICATOR HOUSING 
    1. Using a small screwdriver, remove the shift lock release cover from the position indicator housing.
    2. Remove the position indicator housing assembly.
  3. REMOVE POSITION INDICATOR LIGHT GUIDE 
    1. Disconnect the indicator lamp wire from the position indicator light guide.
    2. Remove the position indicator light guide.
  4. REMOVE SLIDE COVER AND NO. 2 SLIDE COVER 
  5. REMOVE SHIFT LEVER GUIDE HOUSING 
    1. Disconnect the shift lock control ECU connector from the shift lever plate.
    2. Disconnect the 2 transmission control switches and the shift lock control switch from the shift lever guide housing.
    3. Remove the 4 bolts, nuts and the shift lever guide housing assembly.
    Fig 1: Locating Shift Lever Guide Housing Bolts
    G02987398Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. DISASSEMBLE SHIFT LEVER GUIDE HOUSING 
    1. Using a screwdriver, pry up the 3 shift lever nuts.
    2. Using nippers, cut the 3 shift lever nuts off then.

      HINT:

      Remove the shift lever lock pin of the shift lever nut in the same way.

      Fig 2: Disassembling Shift Lever Guide Housing (1 Of 2)
      G02987399Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the shift lever guide cushion.
    4. Remove the 3 screws, the shift lock control ECU and the shift lock solenoid.
    5. Remove the shift lock control ECU bracket from the shift lock control ECU.
    6. Disconnect the transmission control switch connector from the shift lever guide housing.
    7. Remove the shift lock release button and the spring.
    8. Using a screwdriver, pry up the shift lever nut.
    9. Using nipper, cut the shift lever nut off then,
      Fig 3: Disassembling Shift Lever Guide Housing (2 Of 2)
      G02987400Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    10. Remove the shift lever lock pin, the shift lock plate stopper and the cushion.
  7. DISCONNECT SHIFT LOCK CONTROL ECU, SHIFT LOCK SOLENOID, SHIFT LOCK CONTROL SWITCH AND TRANSMISSION CONTROL SWITCH 
    1. Disengage the secondary locking device of the shift lock solenoid.
    2. Release the locking lug of the terminal 4 and 5, and pull the terminals out from the rear.

      HINT:

      Remove the transmission control switch in the same way.

      Fig 4: Disengaging Secondary Locking Device Of Shift Lock Solenoid
      G02987401Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the shift lock solenoid.
    4. Using 2 mm dia. steel wire, remove the pin and the shift lock solenoid link from the shift lock solenoid plunger.
      Fig 5: Removing Pin And Shift Lock Solenoid Link From Shift Lock Solenoid Plunger
      G02987402Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Disengage the secondary locking device of the shift lock control ECU.
    6. Release the locking lag of the terminal 1, 2 and 8 pull the terminals out from the rear.
      Fig 6: Identifying Connector Terminals
      G02987403Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Remove the transmission control switch. (D <--> 4)
    8. Release the locking lag of the terminal 5, 6 and 12 and pull the terminals out from the rear,
    9. Remove the transmission control switch. (2<-->L)
    10. Release the locking lag of the terminal 7 and 14 and pull the terminals out from the rear.
    11. Remove the indicator lamp wire.
  8. REMOVE SHIFT LEVER SUB-ASSEMBLY 
    1. Using a magnetic finger, remove the detent shift lever pin and the spring.
      Fig 7: Removing Detent Shift Lever Pin And Spring
      G02987404Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using 2 screwdrivers, remove the shift lever ring.
      Fig 8: Removing Shift Lever Ring Using 2 Screwdrivers
      G02987405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the pin and shift lever sub-assembly.
  9. DISASSEMBLE SHIFT LEVER PLATE 
    1. Remove the nut, the control lever, the plate washer, the 2 spacers and the 2 O-rings.
      Fig 9: Locating Nut
      G02987406Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using pliers, remove the clip.
    3. Remove the swivel, the 2 plate washers, the shaft lower control bush and the spacer.
    4. Remove the shift lever seal.
    5. Remove the 4 collars.
    6. Remove the 2 spring nuts.
    Fig 10: Disassembled View Of Shift Lever
    G02987407Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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