Retainer, Headlamp Protector: Replacement

WARNING: This page is about a different car, the 2004 Lexus RX 330. However, it is still accessible from the selected car via links, so may be relevant.

REMOVE ENGINE UNDER COVER NO.1 (See REPLACEMENT )
REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSY RH (See REPLACEMENT )
REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSY LH (See REPLACEMENT )
REMOVE FRONT BUMPER COVER (See REPLACEMENT )
REMOVE LH HEADLAMP ASSY (See OVERHAUL )
INSTALL HEADLAMP PROTECTOR RETAINER UPPER LH
HINT:

To minimize damage to the headlight unit in case of a collision, the stays for the headlight unit have been constructed to break off. The stays are available as supply parts for low-cost repair.
1. Cut off the part shaded in Fig 1 and sand smooth with sandpaper.
  NOTE: After cutting off the part, place the headlamp protector retainer upper LH against the bosses and gradually file any interfering part until proper condition for installation is met.
  
  Fig 1: Locating Cut Off Part
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the headlamp protector retainer upper LH with the 2 screws.
  
  Fig 2: Installing Headlamp Protector Retainer Upper LH With 2 Screws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL HEADLAMP PLATE LH
HINT:

To minimize damage to the headlight unit in case of a collision, the stays for the headlight unit have been constructed to break off. The stays are available as supply parts for low-cost repair.
1. Cut off the part shaded in Fig 3 and sand smooth with sandpaper.
  NOTE: After cutting off the part, place the headlamp plate LH against the bosses and gradually file any interfering part until proper condition for installation is met.
  
  Fig 3: Locating Cut Off Part
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the headlamp plate LH with the screw.
  
  Fig 4: Installing Headlamp Plate LH With Screw
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL HEADLAMP PROTECTOR RETAINER LWR LH
HINT:

To minimize damage to the headlight unit in case of a collision, the stays for the headlight unit have been constructed to break off. The stays are available as supply parts for low-cost repair.
1. Cut off the part shaded in Fig 5 and sand smooth with sandpaper.
  NOTE: After cutting off the part, place the headlamp protector retainer LWR LH against the bosses and gradually file any interfering part until proper condition for installation is met.
  
  Fig 5: Locating Cut Off Part
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the headlamp protector retainer LWR LH with the screw.
  
  Fig 6: Installing Headlamp Protector Retainer LWR LH With Screw
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL HEADLAMP BRACKET LWR LH
HINT:

To minimize damage to the headlight unit in case of a collision, the stays for the headlight unit have been constructed to break off. The stays are available as supply parts for low-cost repair.
1. Cut off the part shaded in Fig 7 and sand smooth with sandpaper.
  NOTE: After cutting off the part, place the headlamp bracket LWR LH against the bosses and gradually file any interfering part until proper condition for installation is met.
  
  Fig 7: Locating Cut Off Part
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the headlamp bracket LWR LH with the 2 screws.
  
  Fig 8: Installing Headlamp Bracket LWR LH With 2 Screws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
HEADLIGHT AIM ONLY (See ADJUSTMENT )