Transfer Case Front Oil Seal: Replacement

(See REMOVAL )

1. Using SST and a hammer, release the staked part of the nut.
   Fig 1: Releasing Staked Part Of Nut

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   SST 09930-00010 

   NOTE:

   • Be sure to use the SST with the tapered surface facing the shaft.
   • Do not grind the tip of the SST with a grinder or other device.
   • Completely loosen the staked part of the nut when removing it.
   • Do not damage the threads of the output shaft.
2. Using SST, hold the flange yoke.

   SST 09330-00021, 09213-54015 

3. Using a deep socket wench (30 mm), remove the nut.
4. Remove the flange yoke from the transfer assembly.
   Fig 2: Removing Flange Yoke From Transfer Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Fig 3: Removing Transfer Case Front Oil Seal

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using SST, remove the oil seal.

   SST 09308-00010 

Fig 4: Installing Transfer Case Front Oil Seal

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using SST and a hammer, install a new oil seal.

   SST 09316-60011 (09316-00011, 09316-00071) 

   Oil seal drive in depth: 

   5.6 to 6.2 mm (0.220 to 0.244 in.) 

2. Apply MP grease to the oil seal lip.

1. Install the flange yoke to the transfer assembly.
2. Using SST, hold the flange yoke.

   SST 09213-54015, 09330-00021 

3. Using a deep socket wench (30 mm), torque the nut.

   Torque: 123 N*m (1,254 kgf*cm, 91 ft.*lbf) 

4. Using a chisel and hammer, stake the nut.

(See INSTALLATION )