FixVault

Fuel Pump: Reassembly

  1. INSTALL FUEL PRESSURE REGULATOR ASSEMBLY
    1. Apply a light coat of gasoline to 2 new O-rings, and install it to the fuel pressure regulator.
    2. Apply a light coat of gasoline to 2 O-rings, and install the fuel pressure regulator to the fuel relief valve.
      Fig 1: Applying Light Coat Of Gasoline O-Rings To Fuel Pressure Regulator
      G04027815Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the clip to the relief valve.
      Fig 2: Identifying Clip To Relief Valve
      G04027816Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL FUEL RELIEF VALVE ASSEMBLY
    1. Apply a light coat of gasoline to a new O-ring, and install the fuel relief valve to the fuel filter.
      Fig 3: Applying Light Coat Of Gasoline New O-Ring
      G04027817Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL FUEL PUMP ASSEMBLY
    1. Install the fuel pump spacer to the fuel pump.
    2. Apply a light coat of gasoline to a new seal, and install the fuel pump.
    3. Install the fuel pump to the fuel filter.
    4. Connect the fuel pump connector.
      Fig 4: Applying Light Coat Of Gasoline New Seal
      G04027818Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL FUEL SUB-TANK ASSEMBLY
    1. Apply a light coat of gasoline to a new O-ring, and install the O-ring and fuel sub-tank to the fuel filter.
      Fig 5: Identifying O-Ring And Fuel Sub-Tank To Fuel Filter
      G04027819Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL FUEL SENDER GAUGE ASSEMBLY
    1. Set the fuel sender gauge to the fuel sub-tank. Then slide the sender gauge downward to install it.
    2. Connect the fuel sender gauge connector.
      Fig 6: Identifying Fuel Sender Gauge Connector
      G04027820Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002