Differential System: Precaution
WARNING: This page is about a different car, the 2006 Lexus GS 430 and 2006 Lexus GS 300. However, it is still accessible from the selected car via links, so may be relevant.
- Before disassembly, clean the outside of the differential assembly and remove any sand or mud to prevent it from entering the inside of the assembly during disassembly and installation.
- When removing a connected part made of light alloy such as a differential carrier cover, tap it off with a plastic hammer. Do not attempt to pry it off with a screwdriver.
- Always arrange disassembled parts in order and protect them from dust.
- Before installation, thoroughly clean and dry each part and then apply hypoid gear oil API GL-5 to them. Do not use alkaline cleaner for aluminum or rubber parts and ring gear set bolts. Also, do not clean rubber parts such as O-rings or oil seals with white gasoline.
- Coat any sliding surface and rotating part with hypoid gear oil API GL-5.
- When holding a part with a vise, be sure to place an aluminum sheet between the part and vise. Do not put it directly in the vise.
- Do not damage the contact surfaces of the case. Such damage may cause oil leakage.
- Do not fill oil immediately after installing sealed parts. Wait at least an hour.
- Damage to surfaces in contact with an oil seal, O-Ring or gasket may cause oil leakage.
- When press-fitting an oil seal, do not damage the oil seal lip or outside periphery.
- When replacing a bearing, replace the inner and outer races as a set.