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Floor Shift ASSY: Overhaul

  1. SEPARATE BATTERY NEGATIVE TERMINAL 
  2. REMOVE SHIFT LEVER KNOB SUB-ASSY 
    1. Remove the shift lever knob sub-assy.
      Fig 1: Removing Shift Lever Knob Sub-Assy
      G02963398Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE SHIFT LEVER KNOB SUB-ASSY 
    1. Remove the floor shift lever knob sub-assy.
      Fig 2: Removing Floor Shift Lever Knob Sub-Assy
      G02963399Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE CONSOLE UPPER PANEL GARNISH NO. 1 (SEE  REPLACEMENT  ) 
  5. REMOVE CONSOLE UPPER PANEL GARNISH NO. 2 (SEE  REPLACEMENT  ) 
  6. REMOVE CONSOLE PANEL UPPER ASSY (SEE  REPLACEMENT  ) 
  7. SEPARATE TRANSMISSION CONTROL CABLE ASSY 
    1. Remove the clip and separate the transmission control cable assy from the shift lever assy.

    HINT:

    When the transmission control cable end is pressed, it can be removed from the floor shift lever.

    NOTE: The nut may be loosened (up to approx.1 mm), however, never remove it.
    Fig 3: Separating Transmission Control Cable Assy
    G02963400Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE TRANSMISSION FLOOR SHIFT ASSY 
    1. Disconnect the connector.
    2. Remove the 4 bolts.
    3. Remove the transmission floor shift assy.
      Fig 4: Removing Transmission Floor Shift Assy
      G02963401Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE SHIFT LEVER GUIDE HOUSING 
    1. Using a screwdriver, pry up the shift lever nut No. 1.
      Fig 5: Prying Up Shift Lever Nut No. 1
      G02963402Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, pry up the floor shift lever lock pin.
      Fig 6: Prying Up Floor Shift Lever Lock Pin
      G02963403Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the shift lever guide housing.
  10. REMOVE SHIFT LOCK CONTROL ECU SUB-ASSY 
    1. Remove the 2 screws and shift lock control ECU sub-assy.
      Fig 7: Removing Shift Lock Control ECU Sub-Assy
      G02963404Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE SHIFTING LEVER LINK 
    1. Remove the shift lever link and torsion spring from the shift lock control ECU sub-assy.
      Fig 8: Removing Shift Lever Link
      G02963405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE FLOOR SHIFT LEVER PIN 
    1. Remove the detent rod No. 2 and spring from control shift lever.
      Fig 9: Removing Detent Rod No. 2 & Spring
      G02963406Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the plate spring and floor shift lever pin from the shift lever plate sub-assy.
      Fig 10: Removing Plate Spring & Floor Shift Lever Pin
      G02963407Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE SHIFT LEVER INSERT NO. 1 
    1. Remove the shift lever insert No. 1 from the floor shift assy.
      Fig 11: Removing Shift Lever Insert No. 1
      G02963408Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. INSTALL SHIFT LEVER INSERT NO. 1 
    1. Install the shift lever insert No. 1 to the floor shift assy.
      Fig 12: Installing Shift Lever Insert No. 1
      G02963409Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. INSTALL FLOOR SHIFT LEVER PIN 
    1. Apply MP grease to the detent rod No. 2 and spring.
    2. Install the detent rod No. 2 and spring on the control shift lever.
      Fig 13: Installing Detent Rod No. 2 & Spring
      G02963410Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Apply MP grease to the floor shift lever pin.
    4. Install the floor shift lever pin on the plate spring.
      Fig 14: Installing Floor Shift Lever Pin On Plate Spring
      G02963411Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. INSTALL SHIFTING LEVER LINK 
    1. Apply MP grease to the shift lever link and torsion spring.
    2. Install the shift lever link and torsion spring on the shift lock control ECU sub-assy.
      Fig 15: Installing Shifting Lever Link
      G02963412Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. INSTALL SHIFT LOCK CONTROL ECU SUB-ASSY 
    1. Install the sift lock control ECU sub-assy with the 2 screws.
      Fig 16: Installing Shift Lock Control ECU Sub-Assy
      G02963413Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. INSTALL SHIFT LEVER GUIDE HOUSING 
    1. Install the shift lever guide housing with the shift lever lock pin and a new shift lever nut No. 1.
      Fig 17: Installing Shift Lever Guide Housing
      G02963414Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. INSTALL TRANSMISSION FLOOR SHIFT ASSY 
    1. Install the transmission floor shift assy with the 4 bolts.

      Torque: 12 N.m (122 kgf.cm, 9.0 ft.lbf) 

    2. Connect the connector on the transmission floor shift assy.
      Fig 18: Installing Transmission Floor Shift Assy
      G02963415Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. CONNECT TRANSMISSION CONTROL CABLE ASSY 
    1. Connect the transmission control cable assy with the clip, from the floor shift lever assy.

      Torque: 12 N.m (122 kgf.cm, 9 ft.lbf) 

      Fig 19: Connecting Transmission Control Cable Assy
      G02963416Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE:
    • Protrusion facing upward.
    • When the nut is remove, be sure to tighten the nut.
  21. INSTALL CONSOLE PANEL UPPER ASSY 
  22. INSTALL CONSOLE UPPER PANEL GARNISH NO. 2 
  23. INSTALL CONSOLE UPPER PANEL GARNISH NO. 1 
  24. INSTALL SHIFT LEVER KNOB SUB-ASSY 
    1. Install the floor shift lever knob sub-assy.
  25. INSTALL SHIFT LEVER KNOB SUB-ASSY 
    1. Install the shift lever knob sub-assy.
  26. CONNECT BATTERY NEGATIVE TERMINAL 
  27. ADJUST SHIFT LEVER POSITION (See  ADJUSTMENT   ) 
  28. INSPECT SHIFT LEVER POSITION (See  ADJUSTMENT   ) 
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