Charging (3MZ-FE): Generator: Disassembly

REMOVE GENERATOR PULLEY

SST 09820-63010 (09820-06010, 09820-06020)

SPECIAL SERVICE TOOLS TABLE

SST 1-A and B	09820-06010
SST 2	09820-06020

Hold SST 1-A with a torque wrench, and tighten SST 1-B clockwise with the specified torque.

Fig 1: Tightening SST 1-B
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Torque: 39 N*m (400 kgf*cm, 29 ft.*lbf)

NOTE: Check that SST is secured to the rotor shaft.
Clamp SST 2 in a vise.
Insert SST 1-A and B into SST 2, and attach the pulley nut to SST 2.

Fig 2: Inserting SST 1-A And B Into SST 2
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To loosen the pulley nut, turn SST 1-A in the direction shown in the illustration.

Fig 3: Turning SST 1-A
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NOTE: To prevent damage to the rotor shaft, do not loosen the pulley nut more than one-half turn.
Remove the generator from SST 2.
Turn SST 1-B, and remove SST 1-A and B.
Remove the pulley nut, and then remove the generator pulley.

Fig 4: Removing Pulley Nut

REMOVE GENERATOR REAR END COVER
1. Place the generator on the generator pulley.
2. Remove the 3 nuts, and then remove the generator rear end cover.
Fig 5: Removing Generator Rear End Cover
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REMOVE TERMINAL INSULATOR
1. Remove the terminal insulator from the generator coil.
Fig 6: Removing Terminal Insulator From Generator Coil
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REMOVE GENERATOR BRUSH HOLDER ASSEMBLY
1. 100A Generator
  1. Remove the 2 screws, and then remove the generator brush holder.
  Fig 7: Removing Generator Brush Holder (100A Generator)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. 130A Generator
  1. Remove the generator plate seal.
  2. Remove the 2 screws, and then remove the generator brush holder.
  3. Remove the generator plate seal.
Fig 8: Removing Generator Brush Holder (130A Generator)
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REMOVE GENERATOR COIL ASSEMBLY
1. Remove the 4 bolts.
  
  Fig 9: Removing Bolts
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2. Using SST, remove the generator coil.
SST 09950-40011 (09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010, 09958-04011)

Fig 10: Removing Generator Coil
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REMOVE GENERATOR ROTOR ASSEMBLY
1. Remove the generator washer and the generator rotor.
Fig 11: Removing Generator Washer And Generator Rotor
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